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Intermediate piping 

 

Piping between the terminal and the burner. Ensure that 
the 3" piping is routed and supported in accordance with 
local and national codes. Obey minimum furnace 
clearances to combustibles when routing any section of 
3" piping in the vicinity of the furnace. If Septic Sewer 
Pipe is to be used, install transition bushings at the 3" 
female ends of the fittings at the burner and at the 
terminal. Transition bushings are readily available and are 
required because 3" PVC and ABS pipes have a typical 
outside diameter of 3.5", whereas Septic Sewer Pipe has 
a typical outside diameter of 3.25".  

 

1.6 

OIL TANKS AND LINES 

 

Check your local codes for the installation of the tank and 
accessories. 

 

A manual shut-off valve and an oil filter shall be installed 
in sequence from tank to burner. Be sure that the oil line 
is clean before connecting to the burner. The oil line 
should be protected to eliminate any possible damage. 
Installations having the fuel oil tank below burner level 
must employ a two pipe fuel supply system with an 
appropriate fuel pump; for more than a 2.4 m (8') rise use 
a 2-stage pump; for more than 4.9 m (16') rise an 
auxiliary pump. 

 

Follow the pump instructions to determine the size of 
tubing you need in relation of the lift, or the horizontal 
distance. 

 

Prior to each heating season, have the entire oil 
distribution system checked for leaks. 

 

1.7 BURNER 

INSTALLATION 

 

Mounting the burner 

 

1. 

Check the insertion depth of the burner tube. Refer 
to the Technical Specifications p. 23 to 25. 

2. 

The burner mounting plate on the furnace has a 4-
bolt configuration; 

3. 

Position the mounting gasket between the mounting 
flange and the appliance burner mounting plate. Line 
up the holes in the mounting flange with the studs on 
the mounting plate and securely bolt in place. 

 

After the burner is mounted 

 

a.  Remove drawer assembly or air tube combination; 

b.  Install nozzle (see specifications); 

c. Confirm 

electrode 

settings; 

d.  Make the electrical connections; 

e.  Complete oil line connections. 

 

CAUTION 

Do not turn on the burner until you have checked 
the following: 

 

 

Checking the polarity 

 

The oil burner used on the furnace has a solid state 
control system which is sensitive to the proper connection 
of the hot and neutral power lines. The controls will be 
damaged if the two lines are reversed. 

 

1. 

Set your voltmeter to line voltage; 

2. 

Place one prong on your grounded electric entry box and one 
prong on the black wire; 

3. 

Read the voltage;  

4.  If the voltage is zero, check the white wire. If line voltage  
       shows,  reverse  the  115-volt leads entering the furnace 
        junction box;

  

5.  If you do not have a voltmeter, use a pilot light.  

 

FIGURE 2 

 

 

 
 
 
 
 
 
 
 
 
 
 
 

 

Checking the nozzle 

 

The burner is equipped with the appropriate nozzle. However, if 
another size nozzle or replacement nozzle is required, use the 
manufacturer’s nozzle data concerning spray angle, type as 
shown in Tables 4.1 to 4.3. Note that all nozzle sizes are based 
on a pump pressure of 100 psig.  

 

Always select nozzle sizes by working back from the actual 
desired flow rate at operating pressure, and not by the nozzle 
marking. 

 
Checking air and turbulator settings 

 

Before starting the burner for the first time, adjust the air and 
turbulator settings to those listed in Tables 4.1 to 4.3. Once the 
burner becomes operational, final adjustments will be necessary. 

 
Checking the fuel supply system 

 

Fuel Specifications 

 

NOTE

: Use No.1 or No. 2 Heating Oil (ASTM D396) or in 

Canada, use No.1 or No.2 Furnace Oil. 

 

Before starting the burner be sure the fuel tank is filled with clean 
oil. 

 

IMPORTANT 

When using nozzle sizes of less than .75 USGPH, the 
Installation Code for oil burning equipment requires the 
installation of a 10 (or less) micron filter in the fuel oil line. 
ICP requires that this practice be followed in order for the 
lifetime heat exchanger warranty to be kept intact. 

 

DNS-0864 Rev. A

14 

Содержание OLR105A12D

Страница 1: ...FOR THE INSTALLATION AND SERVICING OF THE FURNACE AND KEEP THE DOCUMENT NEAR THE UNIT FOR FUTURE REFERENCE HOMEOWNER PLEASE KEEP THIS MANUAL NEAR THE FURNACE FOR FUTURE REFERENCE Printed in Canada Pr...

Страница 2: ...ith the proper tools and test instruments Failure to carefully read and follow all instructions in this manual can result in death bodily injury and or property damage WARNING Fire hazard The furnace...

Страница 3: ...hen the furnace is side wall vented CAUTION Do not use any commercially available soot remover This furnace has a ceramic fibre type of combustion chamber Normal servicing of this unit does not requir...

Страница 4: ...maximum efficiency and without the use of a side wall power vent The unit will operate at a positive overfire draft and flue draft 1 4 2 Chimney installations When set up for chimney venting this furn...

Страница 5: ...all and the terminal is designed to fit through a minimum 2 x 8 joist space c Incorporates a vent blockage safety shutdown system If the vent or intake opening ever becomes partially or fully blocked...

Страница 6: ...ion 6 7 3 4 of the NFPA 31 CAUTION Most codes have a notwithstanding clause that states that products of combustion shall not enter the dwelling under any circumstances even if all other code requirem...

Страница 7: ...ER SLEEVE BACK 5 THREAD SPIN SLEEVE BACK 10 CUT STAINLESS STEEL CORE BACK BY 3 FIGURE 1 3 FIGURE 1 4 FIGURE 1 1 FIGURE 1 2 DRIVE THREE STAINLESS STEEL SCREWS STARTING NEAR TOP FIGURE 1 5 FIGURE 1 6 8...

Страница 8: ...RE 1 7 FIGURE 1 8 SEALANT FLOWING OUT FROM UNDER BAND CLAMP AT TERMINAL SEALANT OUTFLOW FIGURE 1 11 APPLY THE SEALANT TO THE TUBE END 9 SEALANT FLOWING OUT FROM UNDER BAND CLAMP AT BREECH SEALANT OUTF...

Страница 9: ...EEVE TIGHTLY INTO RECESS INSTALL STABILIZER SHROUD CAULK TO SEAL STABILIZER SHROUD TO THE WALL FIGURE 1 13 FIGURE 1 14 FIGURE 1 12 VENT TERMINAL PRESSURE SWITCH REFER TO WIRING DIAGRAM FOR ELECTRICAL...

Страница 10: ...to expose the corrugated stainless steel core 4 Cut the corrugated stainless steel core back by 76 mm 3 on the IFV Series vent You should now have about 76 mm 3 of insulation hanging out past the stai...

Страница 11: ...sult in death or personal injury 1 5 1 General Oil furnaces must have an adequate supply of combustion air It is common practice to assume that older homes have sufficient infiltration to accommodate...

Страница 12: ...and Solvent Cement ASTM D 2564 ABS Pipe and Fittings ASTM D 2235 Procedure for Cementing Joints ASTM D 2855 Additional parts required not included in VTK kit a 3 elbow fitting as required b 3 plastic...

Страница 13: ...d a Remove drawer assembly or air tube combination b Install nozzle see specifications c Confirm electrode settings d Make the electrical connections e Complete oil line connections CAUTION Do not tur...

Страница 14: ...5 Amp maximum to an Electronic Air Cleaner EAC Power will be available to the EAC at all times so it must incorporate a flow proving switch if it is to be wired into the furnace control box Most mode...

Страница 15: ...t purges the combustion chamber and vent for a pre set time 15 seconds The ignition transformer also continues to spark for this time period 10 During the post purge cycle the Fan Limit Control cools...

Страница 16: ...he blockage still exists the thermostat is again opened and the burner post purges again The post purge function thus becomes an inherent anti short cycling device 4 The unit will essentially go into...

Страница 17: ...n air temperature from the supply air temperature 5 If the temperature rise exceeds the temperature specified in Tables 4 1 to 4 3 change to the next higher blower speed tap until the temperature rise...

Страница 18: ...Smoke Test and allow for the 1 5 CO2 operating play required by the instructions 5 If the burner still does not shut down before a 1 smoke occurs check for a blockage of the pressure hose or at the h...

Страница 19: ...ever if you notice scaling in the radiator you should remove it The wrap around radiator can now be cleaned entirely from the front inspection port The furnace also has external clean out ports so the...

Страница 20: ...gn matter from the retention head and electrodes If a Beckett AFG burner has been installed the burner will have to be removed to check the retention head 3 1 4 Nozzle Replace the nozzle with the one...

Страница 21: ...elephone Day Night Dealer name and address START UP TEST RESULTS Nozzle Pressure lbpsi Burner adjustments Primary air Fine air Drawer assembly CO2 Smoke scale Bacharach Gross stack temperature F Ambie...

Страница 22: ...Burner tube insertion lenght inches Nozzle Delavan 0 50 60W 0 50 60W 0 60 60W 0 75 70B 0 85 70B 1 00 70B Pump pressure PSIG 130 140 160 130 130 130 Combustion air adjustment screw dial or dial only 3...

Страница 23: ...From ASHRAE 103 standard and US regulation 81 5 81 0 80 3 82 2 81 5 80 3 BECKETT BURNER SIDE WALL INSTALLATION Burner tube insertion lenght inches Nozzle Delavan 0 50 60W 0 50 60W 0 60 60W 0 75 70B 0...

Страница 24: ...m ASHRAE103 standard and US regulation 81 5 81 0 81 0 BECKETT BURNER SIDE WALL INSTALLATION Burner tube insertion lenght inches Nozzle Delavan 0 50 60W 0 50 60W 0 60 60W Pump pressure PSIG 130 140 160...

Страница 25: ...DNS 0571 Rev C DNS 0573 Rev C FIGURE 5 1 Model OLR105A12D FIGURE 5 2 Model OLR160B20C 26...

Страница 26: ...FIGURE 5 3 Model OUF105A12C FIGURE 5 4 Model OUF160B18C DNS 0572 Rev D DNS 0568 Rev C 27...

Страница 27: ...FIGURE 5 5 Model OLF105A12C DNS 0570 Rev C FIGURE 5 6 Model NOUF105A12D DNS 0674 Rev E 28...

Страница 28: ...FIGURE 5 7 Model NOLF105A12D DNS 0676 Rev D 29...

Страница 29: ...FIGURE 6 Wiring diagram OLR105A12D OLR160B20C OUF105A12C NOUF105A12D OUF160B18C OLF105A12C NOLF105A12D 30...

Страница 30: ...COMPONENTS AND REPLACEMENT PARTS 31...

Страница 31: ...PARTS LIST Model OLR105A12D B50031 B 32...

Страница 32: ...pplication 28B B30515 3 breech plate direct vent application 29 B30415 02 Gasket heat exchanger 30 B30808 01 Electrical box cover 31 B30828 Electrical box box only 32 L07F003 Rocker switch SPST consta...

Страница 33: ...PARTS LIST Model OLR160B20C B50032 C 34...

Страница 34: ...e panel assembly 30 B30686 01 Right side panel insulation 31 B30668 01 Right bottom filter support 32 B30835 Right top filter support 33 B30782 01 Front panel assembly labels included without logo 34...

Страница 35: ...PARTS LIST Model OUF105A12C B50033 B 36...

Страница 36: ...r 23 F07O001 Hexagonal flange nut 3 8 16NC brass 24 F07F024 Hexagonal nut 3 8 16NC brass 25 F06F005 Washer 3 8 AA zinc 26 L05F011 Terminal strip 6 positions 27 B30808 01 Electrical box cover 28 L01H00...

Страница 37: ...PARTS LIST Model OUF160B18C B50034 D 38...

Страница 38: ...nt panel assembly labels included 29 B30779 Front panel insulation 30 B30651 Blower door assembly labels included without logo 31 Z99F050 Door handle 32 F06F005 Washer 3 8 AA zinc 33 F07F024 Hexagonal...

Страница 39: ...PARTS LIST Model OLF105A12C B50035 B 40...

Страница 40: ...61 Sight glass 27 F07O001 Hexagonal flange nut 3 8 16NC brass 28A B30459 5 breech plate chimney application 28B B30515 3 breech plate direct vent application 29 B30415 02 Gasket heat exchanger 30 B308...

Страница 41: ...PARTS LIST Model NOLF105A12D B50037 B 42...

Страница 42: ...ech plate direct vent application 28 B30415 02 Gasket heat exchanger 29 B30808 01 Electrical box cover 30 B30826 Electrical box box only 31 L07F003 Rocker switch SPST constant blower operation 32 R02I...

Страница 43: ...PARTS LIST Model NOUF105A12D B50036 B 44...

Страница 44: ...3 8 16NC brass 24 F07F024 Hexagonal nut 3 8 16NC brass 25 Z99F050 Door handle 26 L05F011 Terminal strip 6 positions 27 B30808 01 Electrical box cover 28 L01H009 Relay SPDT 24VAC 29 L01F009 Transforme...

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