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PART 1 

INSTALLATION 

 
 
 

SAFETY CONSIDERATIONS 

 

THE INSTALLATION OF OIL FIRED HEATING UNITS 
SHALL BE IN STRICT ACCORDANCE WITH THE 
REGULATIONS OF THE AUTHORITIES HAVING 
JURISDICTION. IN CANADA CSA B139 AND IN THE 
UNITED STATES NFPA NO.31-1992 INSTALLATION 
CODES FOR OIL BURNING EQUIPMENT APPLY. 

 

DO NOT OPERATE FURNACE IN A CORROSIVE 
ATMOSPHERE CONTAINING CHLORINE, FLUORINE 
OR ANY OTHER DAMAGING CHEMICALS. 

 

DO NOT STORE OR USE GASOLINE, OR OTHER 
FLAMMABLE VAPOURS AND LIQUIDS IN THE 
VICINITY OF THIS OR ANY OTHER APPLIANCE. 

 

 
 

1.1 

SAFETY LABELLING AND WARNING SIGNS 

 
 

DANGER, WARNING AND CAUTION 

 

The words DANGER, WARNING and CAUTION are used to 
identify the levels of seriousness of certain hazards. It is 
important that you understand their meaning. You will notice 
these words in the manual as follows: 

 
 
 

DANGER 

 

 

Immediate hazards which 

WILL

 result in death or 

serious injury. 

 

 
 
 

WARNING 

 

Hazards or unsafe practices which CAN result 
in death or injury. 

 

 
 
 

CAUTION 

Hazards or unsafe practices which 

CAN

 result in 

personal injury, product or property damage. 

 

 

 
 

 

1.2 SAFE 

INSTALLATION 

REQUIREMENTS 

 

WARNING 

 

Installation or repairs performed by unqualified 
persons can result in hazards to them and others. 
Installation MUST conform to local codes or, in the 
absence of same, to codes of the country having 
jurisdiction. 

 

The information contained in this manual is 
intended for use by a qualified service technician 
familiar with safety procedures and equipped with 
the proper tools and test instruments. 

 

Failure to carefully read and follow all instructions 
in this manual can result in death, bodily injury 
and/or property damage. 

 

 

WARNING 

 

Fire hazard. 

 

The furnace must be installed in a level position, 
never where it will slope toward the front. 

 

If the furnace is installed in that position, oil will 
drain into the furnace vestibule and create a fire 
hazard, instead of being directed into the 
combustion chamber

 

 

 

NOTE:

 It is the personal responsibility and obligation of the 

customer to contact a qualified installer to ensure that the 
installation conforms to governing local and/or national codes 
and ordinances. 

 

a. This 

furnace 

is 

NOT

 approved for installation in mobile 

homes, trailers or recreational vehicles; 

b. Do 

NOT

 use this furnace as a construction heater or to 

heat a building under construction; 

c.  There must be a sufficient supply of fresh air for 

combustion as well as ventilation in the area where the 
furnace is located; 

d.  Use only the type of fuel oil approved for this furnace (see 

Rating Plate

 on unit). Overfiring will result in failure of 

heat exchanger and cause dangerous operating 
conditions; 

e.  Visually check all oil line joints for leaks; 

f. 

Connect furnace to a side-wall terminal or chimney; 

g.  The points in Part 2 “Operation” are vital to the proper 

and safe operation of the heating system. Take the time 
to ensure that all steps were followed; 

h.  Follow the regulations of the NFPA Pamphlet No.31 

(USA) and CSA B-139 (Canada) or local codes for 
placing and installing the oil storage tank; 

i. 

Follow a regular service and maintenance schedule for 
efficient and safe operation; 

3

Содержание OLR105A12D

Страница 1: ...FOR THE INSTALLATION AND SERVICING OF THE FURNACE AND KEEP THE DOCUMENT NEAR THE UNIT FOR FUTURE REFERENCE HOMEOWNER PLEASE KEEP THIS MANUAL NEAR THE FURNACE FOR FUTURE REFERENCE Printed in Canada Pr...

Страница 2: ...ith the proper tools and test instruments Failure to carefully read and follow all instructions in this manual can result in death bodily injury and or property damage WARNING Fire hazard The furnace...

Страница 3: ...hen the furnace is side wall vented CAUTION Do not use any commercially available soot remover This furnace has a ceramic fibre type of combustion chamber Normal servicing of this unit does not requir...

Страница 4: ...maximum efficiency and without the use of a side wall power vent The unit will operate at a positive overfire draft and flue draft 1 4 2 Chimney installations When set up for chimney venting this furn...

Страница 5: ...all and the terminal is designed to fit through a minimum 2 x 8 joist space c Incorporates a vent blockage safety shutdown system If the vent or intake opening ever becomes partially or fully blocked...

Страница 6: ...ion 6 7 3 4 of the NFPA 31 CAUTION Most codes have a notwithstanding clause that states that products of combustion shall not enter the dwelling under any circumstances even if all other code requirem...

Страница 7: ...ER SLEEVE BACK 5 THREAD SPIN SLEEVE BACK 10 CUT STAINLESS STEEL CORE BACK BY 3 FIGURE 1 3 FIGURE 1 4 FIGURE 1 1 FIGURE 1 2 DRIVE THREE STAINLESS STEEL SCREWS STARTING NEAR TOP FIGURE 1 5 FIGURE 1 6 8...

Страница 8: ...RE 1 7 FIGURE 1 8 SEALANT FLOWING OUT FROM UNDER BAND CLAMP AT TERMINAL SEALANT OUTFLOW FIGURE 1 11 APPLY THE SEALANT TO THE TUBE END 9 SEALANT FLOWING OUT FROM UNDER BAND CLAMP AT BREECH SEALANT OUTF...

Страница 9: ...EEVE TIGHTLY INTO RECESS INSTALL STABILIZER SHROUD CAULK TO SEAL STABILIZER SHROUD TO THE WALL FIGURE 1 13 FIGURE 1 14 FIGURE 1 12 VENT TERMINAL PRESSURE SWITCH REFER TO WIRING DIAGRAM FOR ELECTRICAL...

Страница 10: ...to expose the corrugated stainless steel core 4 Cut the corrugated stainless steel core back by 76 mm 3 on the IFV Series vent You should now have about 76 mm 3 of insulation hanging out past the stai...

Страница 11: ...sult in death or personal injury 1 5 1 General Oil furnaces must have an adequate supply of combustion air It is common practice to assume that older homes have sufficient infiltration to accommodate...

Страница 12: ...and Solvent Cement ASTM D 2564 ABS Pipe and Fittings ASTM D 2235 Procedure for Cementing Joints ASTM D 2855 Additional parts required not included in VTK kit a 3 elbow fitting as required b 3 plastic...

Страница 13: ...d a Remove drawer assembly or air tube combination b Install nozzle see specifications c Confirm electrode settings d Make the electrical connections e Complete oil line connections CAUTION Do not tur...

Страница 14: ...5 Amp maximum to an Electronic Air Cleaner EAC Power will be available to the EAC at all times so it must incorporate a flow proving switch if it is to be wired into the furnace control box Most mode...

Страница 15: ...t purges the combustion chamber and vent for a pre set time 15 seconds The ignition transformer also continues to spark for this time period 10 During the post purge cycle the Fan Limit Control cools...

Страница 16: ...he blockage still exists the thermostat is again opened and the burner post purges again The post purge function thus becomes an inherent anti short cycling device 4 The unit will essentially go into...

Страница 17: ...n air temperature from the supply air temperature 5 If the temperature rise exceeds the temperature specified in Tables 4 1 to 4 3 change to the next higher blower speed tap until the temperature rise...

Страница 18: ...Smoke Test and allow for the 1 5 CO2 operating play required by the instructions 5 If the burner still does not shut down before a 1 smoke occurs check for a blockage of the pressure hose or at the h...

Страница 19: ...ever if you notice scaling in the radiator you should remove it The wrap around radiator can now be cleaned entirely from the front inspection port The furnace also has external clean out ports so the...

Страница 20: ...gn matter from the retention head and electrodes If a Beckett AFG burner has been installed the burner will have to be removed to check the retention head 3 1 4 Nozzle Replace the nozzle with the one...

Страница 21: ...elephone Day Night Dealer name and address START UP TEST RESULTS Nozzle Pressure lbpsi Burner adjustments Primary air Fine air Drawer assembly CO2 Smoke scale Bacharach Gross stack temperature F Ambie...

Страница 22: ...Burner tube insertion lenght inches Nozzle Delavan 0 50 60W 0 50 60W 0 60 60W 0 75 70B 0 85 70B 1 00 70B Pump pressure PSIG 130 140 160 130 130 130 Combustion air adjustment screw dial or dial only 3...

Страница 23: ...From ASHRAE 103 standard and US regulation 81 5 81 0 80 3 82 2 81 5 80 3 BECKETT BURNER SIDE WALL INSTALLATION Burner tube insertion lenght inches Nozzle Delavan 0 50 60W 0 50 60W 0 60 60W 0 75 70B 0...

Страница 24: ...m ASHRAE103 standard and US regulation 81 5 81 0 81 0 BECKETT BURNER SIDE WALL INSTALLATION Burner tube insertion lenght inches Nozzle Delavan 0 50 60W 0 50 60W 0 60 60W Pump pressure PSIG 130 140 160...

Страница 25: ...DNS 0571 Rev C DNS 0573 Rev C FIGURE 5 1 Model OLR105A12D FIGURE 5 2 Model OLR160B20C 26...

Страница 26: ...FIGURE 5 3 Model OUF105A12C FIGURE 5 4 Model OUF160B18C DNS 0572 Rev D DNS 0568 Rev C 27...

Страница 27: ...FIGURE 5 5 Model OLF105A12C DNS 0570 Rev C FIGURE 5 6 Model NOUF105A12D DNS 0674 Rev E 28...

Страница 28: ...FIGURE 5 7 Model NOLF105A12D DNS 0676 Rev D 29...

Страница 29: ...FIGURE 6 Wiring diagram OLR105A12D OLR160B20C OUF105A12C NOUF105A12D OUF160B18C OLF105A12C NOLF105A12D 30...

Страница 30: ...COMPONENTS AND REPLACEMENT PARTS 31...

Страница 31: ...PARTS LIST Model OLR105A12D B50031 B 32...

Страница 32: ...pplication 28B B30515 3 breech plate direct vent application 29 B30415 02 Gasket heat exchanger 30 B30808 01 Electrical box cover 31 B30828 Electrical box box only 32 L07F003 Rocker switch SPST consta...

Страница 33: ...PARTS LIST Model OLR160B20C B50032 C 34...

Страница 34: ...e panel assembly 30 B30686 01 Right side panel insulation 31 B30668 01 Right bottom filter support 32 B30835 Right top filter support 33 B30782 01 Front panel assembly labels included without logo 34...

Страница 35: ...PARTS LIST Model OUF105A12C B50033 B 36...

Страница 36: ...r 23 F07O001 Hexagonal flange nut 3 8 16NC brass 24 F07F024 Hexagonal nut 3 8 16NC brass 25 F06F005 Washer 3 8 AA zinc 26 L05F011 Terminal strip 6 positions 27 B30808 01 Electrical box cover 28 L01H00...

Страница 37: ...PARTS LIST Model OUF160B18C B50034 D 38...

Страница 38: ...nt panel assembly labels included 29 B30779 Front panel insulation 30 B30651 Blower door assembly labels included without logo 31 Z99F050 Door handle 32 F06F005 Washer 3 8 AA zinc 33 F07F024 Hexagonal...

Страница 39: ...PARTS LIST Model OLF105A12C B50035 B 40...

Страница 40: ...61 Sight glass 27 F07O001 Hexagonal flange nut 3 8 16NC brass 28A B30459 5 breech plate chimney application 28B B30515 3 breech plate direct vent application 29 B30415 02 Gasket heat exchanger 30 B308...

Страница 41: ...PARTS LIST Model NOLF105A12D B50037 B 42...

Страница 42: ...ech plate direct vent application 28 B30415 02 Gasket heat exchanger 29 B30808 01 Electrical box cover 30 B30826 Electrical box box only 31 L07F003 Rocker switch SPST constant blower operation 32 R02I...

Страница 43: ...PARTS LIST Model NOUF105A12D B50036 B 44...

Страница 44: ...3 8 16NC brass 24 F07F024 Hexagonal nut 3 8 16NC brass 25 Z99F050 Door handle 26 L05F011 Terminal strip 6 positions 27 B30808 01 Electrical box cover 28 L01H009 Relay SPDT 24VAC 29 L01F009 Transforme...

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