background image

 

 

 

7.  Pull the insulation back to expose the corrugated 

stainless steel core. 

8.  Cut the corrugated stainless steel core back by 7.6 

cm (3") on the IFV Series vent. You should now have 
about 7.6 cm (3") of insulation hanging out past the 
stainless steel core (see Figure 1.4); 

9.  Push the stainless steel core onto the breech pipe as 

far as it will go (see Figure 1.5) and mechanically 
attach the vent to the breech using three of the #8 x 
1/2" self-drilling screws provided with the VTK Series 
kit. The screws should be equally spaced around the 
circumference of the stainless steel core, starting 
with the first screw in the centre at the top. Start the 
drill point of the screws in the valleys of the 
corrugations 9-16 mm (3/8"-5/8") back from the end 
of the stainless steel core, so the screw heads can 
be properly sealed in the following operations (see 
Figure 1.6); 

10.  With the stainless steel core now firmly attached to 

the breech, tear off one green gum-sealing strip from 
the backing. Wrap the seal strip around the joint, 
always keeping the centreline of the seal strip over 
the line where the corrugated stainless steel core 
makes the transition to the smooth outer surface of 
the breech pipe. In other words, the seal strip must 
be centred over the joint. After wrapping the seal 
strip around once, allow a 12 mm (1/2") overlap and 
tear off the residual length (see Figure 1.7); 

11.  Break the residual length of seal strip in to 3 equal 

parts and stick them onto the heads of the stainless 
steel self-drilling screws so that they are completely 
covered; 

12.  Two stainless steel band clamps are provided in the 

VTK Series kits. Position one stainless steel band 
clamp over the gum seal joint so that the edge of the 
clamp closest to the breech lines up with the edge of 
the gum seal that is closest to the breech.

 

Ensure 

that the band will close with an action of one strip 
sliding over the other - not under the gear head of the 
draw clamp (see Figure 1.8). Tighten the band clamp 
with considerable torque to cause the gum seal to be 
squeezed into all crevices and to ooze out of the end 
of the clamp closest to the breech (see Figure 1.9). 
The gum will eventually become rubbery; 

13.  The seal is permanent and should never need to be 

disconnected as the breech plate can be removed for 
cleaning and inspection using the 4-bolt joint; 

14.  Tuck the vent insulation into the breech collar; 

15.  Screw the spin sleeve tightly into the breech collar 

for a finished appearance. Wrap the other end of the 
spin sleeve with aluminium tape to cover any metal 
burrs that may be present (see Figure 1.10); 

 

Connection to the vent terminal - DV-2000™ 

 

1.  Prepare the terminal end of the insulated flex vent by 

first screwing the spin sleeve onto the corrugated 
aluminium jacket until the trailing edge of the spin 
sleeve is about   0.25 m (10") from the end of the 
vent; 

2.  Using sharp tin snips, cut the aluminium outer sleeve 

back by 0.13 m (5") on the IFV Series vent; 

 

3.  Pull the insulation back to expose the corrugated stainless 

steel core; 

4.  Cut the corrugated stainless steel core back by 76 mm (3") on 

the IFV Series vent. You should now have about 76 mm (3")  
of insulation hanging out past the stainless steel core; 

5.  Push the stainless steel core onto the pipe on the back of the 

terminal as far as it will go and mechanically attach the vent to 
the terminal using three of the #8 x 1/2" self-drilling screws 
provided with the VTK Series kit. The screws should be 
equally spaced around the circumference of the stainless steel 
core, starting with the first screw in the centre at the top. Start 
the drill point of the screws in the valleys of the corrugations 9-
16 mm (3/8"-5/8") back from the end of the stainless steel 
core; 

6.  With the stainless steel core now firmly attached to the 

terminal, tear off the other green gum-sealing strip from the 
backing. Wrap the seal strip around the joint, always keeping 
the centreline of the seal strip over the line where the 
corrugated stainless steel core makes the transition to the 
smooth outer surface of the terminal pipe. After wrapping the 
seal strip around once, allow a 12 mm (1/2") overlap and tear 
off the residual length; 

7.  Break the residual length of seal strip in to 3 equal parts and 

stick them onto the heads of the stainless steel self-drilling 
screws so that they are completely covered; 

8.  Position the other stainless steel band clamp over the gum 

seal joint so that the edge of the clamp closest to the terminal 
lines up with the edge of the gum seal that is closest to the 
terminal. Tighten the band clamp with considerable torque to 
cause the gum seal be squeezed into all crevices and to ooze 
out of the end of the clamp closest to the terminal (see Figure 
1.11); 

9.  The seal is permanent and should never need to be 

disconnected as the end of the terminal can be opened for 
cleaning and inspection by removing the screened end-cone 
assembly. Tuck the vent insulation into the recess in the 
terminal body; 

10.  Screw the spin sleeve tightly into the recess for a finished 

appearance. Wrap the other end of the spin sleeve with 
aluminium tape to cover any metal burrs that may be present 
(see Figure 1.12); 

11. Bend the venting into the desired radius coming off the 

terminal. 

 

Installing terminal in the wall - DV-2000™ 

 

1. 

Cut a 0.15 m (6") hole in the side-wall in accordance with the 
location considerations outlined in the previous section; 

2. 

Fasten the wall plate to the inside-wall using 4 field-provided 
fasteners appropriate for the material behind the wall plate. 
Depending on the angle of access, the pressure control 
bracket may need to be removed to access the top right wall 
plate screw hole. For concrete and block, Tapcon™ screws or 
equivalent are recommended. Install the wall plate so that the 
top of the hole in the wall plate is positioned 3 mm (1/8") lower 
than the top of the 0.15 m (6") hole in the wall. This will 
accommodate the proper slope of the terminal, in the direction 
from the inside to the outside; 

3. 

Remove the 2 screws fastening the end cone in place and 
remove the cone 

4. 

Remove the 2 screws fastening the stabiliser shroud in place 
and remove the stabiliser shroud; 

11

Содержание OLR105A12D

Страница 1: ...FOR THE INSTALLATION AND SERVICING OF THE FURNACE AND KEEP THE DOCUMENT NEAR THE UNIT FOR FUTURE REFERENCE HOMEOWNER PLEASE KEEP THIS MANUAL NEAR THE FURNACE FOR FUTURE REFERENCE Printed in Canada Pr...

Страница 2: ...ith the proper tools and test instruments Failure to carefully read and follow all instructions in this manual can result in death bodily injury and or property damage WARNING Fire hazard The furnace...

Страница 3: ...hen the furnace is side wall vented CAUTION Do not use any commercially available soot remover This furnace has a ceramic fibre type of combustion chamber Normal servicing of this unit does not requir...

Страница 4: ...maximum efficiency and without the use of a side wall power vent The unit will operate at a positive overfire draft and flue draft 1 4 2 Chimney installations When set up for chimney venting this furn...

Страница 5: ...all and the terminal is designed to fit through a minimum 2 x 8 joist space c Incorporates a vent blockage safety shutdown system If the vent or intake opening ever becomes partially or fully blocked...

Страница 6: ...ion 6 7 3 4 of the NFPA 31 CAUTION Most codes have a notwithstanding clause that states that products of combustion shall not enter the dwelling under any circumstances even if all other code requirem...

Страница 7: ...ER SLEEVE BACK 5 THREAD SPIN SLEEVE BACK 10 CUT STAINLESS STEEL CORE BACK BY 3 FIGURE 1 3 FIGURE 1 4 FIGURE 1 1 FIGURE 1 2 DRIVE THREE STAINLESS STEEL SCREWS STARTING NEAR TOP FIGURE 1 5 FIGURE 1 6 8...

Страница 8: ...RE 1 7 FIGURE 1 8 SEALANT FLOWING OUT FROM UNDER BAND CLAMP AT TERMINAL SEALANT OUTFLOW FIGURE 1 11 APPLY THE SEALANT TO THE TUBE END 9 SEALANT FLOWING OUT FROM UNDER BAND CLAMP AT BREECH SEALANT OUTF...

Страница 9: ...EEVE TIGHTLY INTO RECESS INSTALL STABILIZER SHROUD CAULK TO SEAL STABILIZER SHROUD TO THE WALL FIGURE 1 13 FIGURE 1 14 FIGURE 1 12 VENT TERMINAL PRESSURE SWITCH REFER TO WIRING DIAGRAM FOR ELECTRICAL...

Страница 10: ...to expose the corrugated stainless steel core 4 Cut the corrugated stainless steel core back by 76 mm 3 on the IFV Series vent You should now have about 76 mm 3 of insulation hanging out past the stai...

Страница 11: ...sult in death or personal injury 1 5 1 General Oil furnaces must have an adequate supply of combustion air It is common practice to assume that older homes have sufficient infiltration to accommodate...

Страница 12: ...and Solvent Cement ASTM D 2564 ABS Pipe and Fittings ASTM D 2235 Procedure for Cementing Joints ASTM D 2855 Additional parts required not included in VTK kit a 3 elbow fitting as required b 3 plastic...

Страница 13: ...d a Remove drawer assembly or air tube combination b Install nozzle see specifications c Confirm electrode settings d Make the electrical connections e Complete oil line connections CAUTION Do not tur...

Страница 14: ...5 Amp maximum to an Electronic Air Cleaner EAC Power will be available to the EAC at all times so it must incorporate a flow proving switch if it is to be wired into the furnace control box Most mode...

Страница 15: ...t purges the combustion chamber and vent for a pre set time 15 seconds The ignition transformer also continues to spark for this time period 10 During the post purge cycle the Fan Limit Control cools...

Страница 16: ...he blockage still exists the thermostat is again opened and the burner post purges again The post purge function thus becomes an inherent anti short cycling device 4 The unit will essentially go into...

Страница 17: ...n air temperature from the supply air temperature 5 If the temperature rise exceeds the temperature specified in Tables 4 1 to 4 3 change to the next higher blower speed tap until the temperature rise...

Страница 18: ...Smoke Test and allow for the 1 5 CO2 operating play required by the instructions 5 If the burner still does not shut down before a 1 smoke occurs check for a blockage of the pressure hose or at the h...

Страница 19: ...ever if you notice scaling in the radiator you should remove it The wrap around radiator can now be cleaned entirely from the front inspection port The furnace also has external clean out ports so the...

Страница 20: ...gn matter from the retention head and electrodes If a Beckett AFG burner has been installed the burner will have to be removed to check the retention head 3 1 4 Nozzle Replace the nozzle with the one...

Страница 21: ...elephone Day Night Dealer name and address START UP TEST RESULTS Nozzle Pressure lbpsi Burner adjustments Primary air Fine air Drawer assembly CO2 Smoke scale Bacharach Gross stack temperature F Ambie...

Страница 22: ...Burner tube insertion lenght inches Nozzle Delavan 0 50 60W 0 50 60W 0 60 60W 0 75 70B 0 85 70B 1 00 70B Pump pressure PSIG 130 140 160 130 130 130 Combustion air adjustment screw dial or dial only 3...

Страница 23: ...From ASHRAE 103 standard and US regulation 81 5 81 0 80 3 82 2 81 5 80 3 BECKETT BURNER SIDE WALL INSTALLATION Burner tube insertion lenght inches Nozzle Delavan 0 50 60W 0 50 60W 0 60 60W 0 75 70B 0...

Страница 24: ...m ASHRAE103 standard and US regulation 81 5 81 0 81 0 BECKETT BURNER SIDE WALL INSTALLATION Burner tube insertion lenght inches Nozzle Delavan 0 50 60W 0 50 60W 0 60 60W Pump pressure PSIG 130 140 160...

Страница 25: ...DNS 0571 Rev C DNS 0573 Rev C FIGURE 5 1 Model OLR105A12D FIGURE 5 2 Model OLR160B20C 26...

Страница 26: ...FIGURE 5 3 Model OUF105A12C FIGURE 5 4 Model OUF160B18C DNS 0572 Rev D DNS 0568 Rev C 27...

Страница 27: ...FIGURE 5 5 Model OLF105A12C DNS 0570 Rev C FIGURE 5 6 Model NOUF105A12D DNS 0674 Rev E 28...

Страница 28: ...FIGURE 5 7 Model NOLF105A12D DNS 0676 Rev D 29...

Страница 29: ...FIGURE 6 Wiring diagram OLR105A12D OLR160B20C OUF105A12C NOUF105A12D OUF160B18C OLF105A12C NOLF105A12D 30...

Страница 30: ...COMPONENTS AND REPLACEMENT PARTS 31...

Страница 31: ...PARTS LIST Model OLR105A12D B50031 B 32...

Страница 32: ...pplication 28B B30515 3 breech plate direct vent application 29 B30415 02 Gasket heat exchanger 30 B30808 01 Electrical box cover 31 B30828 Electrical box box only 32 L07F003 Rocker switch SPST consta...

Страница 33: ...PARTS LIST Model OLR160B20C B50032 C 34...

Страница 34: ...e panel assembly 30 B30686 01 Right side panel insulation 31 B30668 01 Right bottom filter support 32 B30835 Right top filter support 33 B30782 01 Front panel assembly labels included without logo 34...

Страница 35: ...PARTS LIST Model OUF105A12C B50033 B 36...

Страница 36: ...r 23 F07O001 Hexagonal flange nut 3 8 16NC brass 24 F07F024 Hexagonal nut 3 8 16NC brass 25 F06F005 Washer 3 8 AA zinc 26 L05F011 Terminal strip 6 positions 27 B30808 01 Electrical box cover 28 L01H00...

Страница 37: ...PARTS LIST Model OUF160B18C B50034 D 38...

Страница 38: ...nt panel assembly labels included 29 B30779 Front panel insulation 30 B30651 Blower door assembly labels included without logo 31 Z99F050 Door handle 32 F06F005 Washer 3 8 AA zinc 33 F07F024 Hexagonal...

Страница 39: ...PARTS LIST Model OLF105A12C B50035 B 40...

Страница 40: ...61 Sight glass 27 F07O001 Hexagonal flange nut 3 8 16NC brass 28A B30459 5 breech plate chimney application 28B B30515 3 breech plate direct vent application 29 B30415 02 Gasket heat exchanger 30 B308...

Страница 41: ...PARTS LIST Model NOLF105A12D B50037 B 42...

Страница 42: ...ech plate direct vent application 28 B30415 02 Gasket heat exchanger 29 B30808 01 Electrical box cover 30 B30826 Electrical box box only 31 L07F003 Rocker switch SPST constant blower operation 32 R02I...

Страница 43: ...PARTS LIST Model NOUF105A12D B50036 B 44...

Страница 44: ...3 8 16NC brass 24 F07F024 Hexagonal nut 3 8 16NC brass 25 Z99F050 Door handle 26 L05F011 Terminal strip 6 positions 27 B30808 01 Electrical box cover 28 L01H009 Relay SPDT 24VAC 29 L01F009 Transforme...

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