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G.8
CR 65 2012
x
y
10mm
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y
50mm
ENGINE OVERHAUL
Workshop Manual Ed. 09-2011
Piston check
Check what follows when reusing a piston:
1. Check for any dent or seizure on the piston sliding surface (you can use a
fine grain abrasive stone to remove light seizure signs).
2. Piston ring groove: The piston ring must not get stuck in the groove. To clean
the groove use an old piston ring or abrasive paper (grain 400).
3. The piston ring retainer must be firmly placed in the piston and must not be
worn out.
4. Check piston ring wear and gap.
Piston ring gap measurement
– Insert the piston ring in the cylinder and align it with the piston (ca. 10 mm
under the cylinder upper edge).
Use a feeler gauge to measure the piston ring gap (
B
).
Piston ring gap: max. 0.35 mm
WARNING: If the value exceeds the indicated one check the piston ring and
cylinder wear. If the piston and cylinder wear respect the tolerances, replace
the piston ring.
Piston and cylinder measurement, and piston assembly clearance deter-
mination.
– To determine the cylinder wear, the cylinder is measured by means of a feeler
gauge placed 10 mm and 50 mm under the sliding surface upper edge.
– Measure the cylinder diameter on X and Y axes to detect any ovalization.
– The piston shall be measured on its skirt transversal to the piston pin, nearly
50 mm under the piston upper edge and nearly above the slot.
– The piston assembly clearance is obtained by subtracting the piston maximum
diameter from the cylinder minimum diameter.
Piston installation clearance: 0.065 - 0.075 mm
WARNING: If the piston installation clearance exceeds 0.09 mm, it is necessary
to fit a bigger piston. If this happens with a piston marked with "E/F", it is neces
-
sary to replace both cylinder and piston.
Содержание CR 65 2012
Страница 1: ...CR 65 2012 Workshop Manual Ed 09 2011 ...
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Страница 7: ...b 1 CR 65 2012 b Workshop Manual Ed 09 2011 IMPORTANT NOTICES Section ...
Страница 9: ...A 1 CR 65 2012 A Workshop Manual Ed 09 2011 GENERAL INFORMATION Section ...
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Страница 15: ...B 1 CR 65 2012 B Workshop Manual Ed 09 2011 MAINTENANCE Section ...
Страница 19: ...C 1 CR 65 2012 C Workshop Manual Ed 09 2011 TROUBLESHOOTING Section ...
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Страница 25: ...D 1 CR 65 2012 D Workshop Manual Ed 09 2011 SETTINGS AND ADJUSTMENTS Section ...
Страница 27: ...D 3 CR 65 2012 Workshop Manual Ed 09 2011 SETTINGS AND ADJUSTMENTS CR 65 ...
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Страница 49: ...E 1 CR 65 2012 E GENERAL PROCEDURES Workshop Manual Ed 09 2011 Section ...
Страница 63: ...F 1 CR 65 2012 ENGINE DISASSEMBLY Workshop Manual Ed 09 2011 Section F ...
Страница 73: ...G 1 CR 65 2012 ENGINE OVERHAUL Workshop Manual Ed 09 2011 Section G ...
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Страница 87: ...H 1 CR 65 2012 ENGINE REASSEMBLY Workshop Manual Ed 09 2011 Section H ...
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Страница 99: ...I 1 CR 65 2012 I FRONT SUSPENSION Workshop Manual Ed 09 2011 Section ...
Страница 105: ...J 1 CR 65 2012 J REAR SUSPENSION Workshop Manual Ed 09 2011 Section ...
Страница 113: ...L 1 CR 65 2012 L BRAKES Workshop Manual Ed 09 2011 Section ...
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Страница 123: ...M 1 CR 65 2012 M ELECTRICAL SYSTEM Workshop Manual Ed 09 2011 Section ...
Страница 131: ...N 1 CR 65 2012 N ENGINE COOLING Workshop Manual Ed 09 2011 Section ...
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Страница 137: ...P 1 CR 65 2012 Workshop Manual Ed 09 2011 HYDRAULICALLY CONTROLLED CLUTCH Section P ...
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Страница 143: ...S 1 CR 65 2012 Workshop Manual Ed 09 2011 FUEL SUPPLY Section S ...
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Страница 155: ...W 1 CR 65 2012 W SPECIAL TOOLS Workshop Manual Ed 09 2011 Section ...
Страница 163: ...Y 1 CR 65 2012 Y CHASSIS AND WHEELS Workshop Manual Ed 09 2011 Section ...