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G.4
CR 65 2012
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S
ENGINE OVERHAUL
Workshop Manual Ed. 09-2011
Actions on left crankcase half
Remove the oil seals and heat the crankcase half on an electric plate up to 150
°C.
WARNING: Gently tap on crankcase half heated to 150 °C on a wood plate to
make the bearings fall into their seats. If necessary, press the bearing out.
The tools (punches) to insert the new bearings shall be so designed to lay on
the external ring of the bearings. Otherwise the bearings will be already dam-
aged upon assembly.
Crankshaft ball bearing (
1
)
Use a suitable punch to push the ball bearing from the outside. Push the new
ball bearing from the inside fully home.
Output shaft ball bearing (
2
)
Use a suitable punch to push the ball bearing from the outside. Push the new
ball bearing from the inside fully home.
Input shaft needle roller bearing (
3
)
Use a suitable Ø 12-16 mm puller to remove the needle roller bearing from the
casing. Push the new needle roller bearing fully home.
Selector drum ball bearing (
4
)
Use a suitable puller to remove the roller bearing from the casing. Push the new
ball bearing fully home.
Engine oil seal (
5
)
From the outer side, force the new oil seal in with the sealing lip inwards.
Output shaft oil seal (
6
)
From the outer side, force the new oil seal in with the sealing lip inwards.
Gearbox control shaft oil seal (
7
).
From the outer side, force the new oil seal in with the sealing lip inwards.
After crankcase half has cooled down check that all bearings are properly po-
sitioned in their seats.
Then make sure the lubrication hole (
S
) for the crankshaft ball bearing is free.
Содержание CR 65 2012
Страница 1: ...CR 65 2012 Workshop Manual Ed 09 2011 ...
Страница 6: ......
Страница 7: ...b 1 CR 65 2012 b Workshop Manual Ed 09 2011 IMPORTANT NOTICES Section ...
Страница 9: ...A 1 CR 65 2012 A Workshop Manual Ed 09 2011 GENERAL INFORMATION Section ...
Страница 14: ......
Страница 15: ...B 1 CR 65 2012 B Workshop Manual Ed 09 2011 MAINTENANCE Section ...
Страница 19: ...C 1 CR 65 2012 C Workshop Manual Ed 09 2011 TROUBLESHOOTING Section ...
Страница 24: ......
Страница 25: ...D 1 CR 65 2012 D Workshop Manual Ed 09 2011 SETTINGS AND ADJUSTMENTS Section ...
Страница 27: ...D 3 CR 65 2012 Workshop Manual Ed 09 2011 SETTINGS AND ADJUSTMENTS CR 65 ...
Страница 48: ......
Страница 49: ...E 1 CR 65 2012 E GENERAL PROCEDURES Workshop Manual Ed 09 2011 Section ...
Страница 63: ...F 1 CR 65 2012 ENGINE DISASSEMBLY Workshop Manual Ed 09 2011 Section F ...
Страница 73: ...G 1 CR 65 2012 ENGINE OVERHAUL Workshop Manual Ed 09 2011 Section G ...
Страница 86: ......
Страница 87: ...H 1 CR 65 2012 ENGINE REASSEMBLY Workshop Manual Ed 09 2011 Section H ...
Страница 98: ......
Страница 99: ...I 1 CR 65 2012 I FRONT SUSPENSION Workshop Manual Ed 09 2011 Section ...
Страница 105: ...J 1 CR 65 2012 J REAR SUSPENSION Workshop Manual Ed 09 2011 Section ...
Страница 113: ...L 1 CR 65 2012 L BRAKES Workshop Manual Ed 09 2011 Section ...
Страница 122: ......
Страница 123: ...M 1 CR 65 2012 M ELECTRICAL SYSTEM Workshop Manual Ed 09 2011 Section ...
Страница 131: ...N 1 CR 65 2012 N ENGINE COOLING Workshop Manual Ed 09 2011 Section ...
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Страница 137: ...P 1 CR 65 2012 Workshop Manual Ed 09 2011 HYDRAULICALLY CONTROLLED CLUTCH Section P ...
Страница 142: ......
Страница 143: ...S 1 CR 65 2012 Workshop Manual Ed 09 2011 FUEL SUPPLY Section S ...
Страница 154: ......
Страница 155: ...W 1 CR 65 2012 W SPECIAL TOOLS Workshop Manual Ed 09 2011 Section ...
Страница 163: ...Y 1 CR 65 2012 Y CHASSIS AND WHEELS Workshop Manual Ed 09 2011 Section ...