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Front Wheel 
 

NOTE: 

If the bicycle does not have a front fender, go  

to Step 2. 
 

Step 1: 

 

If the bicycle has a front fender, attach 
it to the fork as shown. 
 
Locate the fender in the fork with the upper 
fork mounting tab on the rear side of the 
fork. 
 
Insert the fender screw (1) through the fork, 
the washer (2), and the fender tab (3) - from front 
to rear . (If the bicycle has a front brake 
install the upper fender tab on the brake mounting 
stud.) 
 
Install the Nylock nut (4) on the screw and 
tighten the assembly. 
 
Insert each lower mounting screw through 
the fender brace, and into the lower fork 
mounting tab. 
 
Tighten each screw sufficiently to hold the 
fender in-place, be careful not to over tighten 
and strip the screw threads. 

 

Step 2:

  

 

Assemble the front wheel to the fork as shown: 
 
- Make sure the tab of each wheel retainer [6] is in the 
hole of the fork 

 
NOT

E: Some models have a front fork with a built in 

wheel retention feature. (As shown in the lower 
mounting screw photo.) The wheel retainers [6] are 
not required and will not fit on a fork with this feature. 
 
- Using the two nuts [7] with serrations [8], attach the 
front wheel 

 

WARNING: 

Do not use the nuts without 

serrations to attach the front wheel. 
 
- Put the wheel in the center of the fork and tighten both 
nuts to the recommended torque of 21 ft.-lbs. 

 

 

Fully Assembled

 

Upper Mounting Screw

 

Lower Mounting Screw

 

Содержание Coaster Brake Bicycles

Страница 1: ...ight Check on local bicycle laws before bicycle is ridden Read the entire Owner s Manual before bicycle is assembled ridden or maintenance work is performed Keep these instructions for future referenc...

Страница 2: ...the bicycle This Limited Warranty will be void if the bicycle is ever used in any competitive sport used for stunt riding jumping aerobatics or similar activity installed with a motor or modified in a...

Страница 3: ...s will help them find the bicycle You will also need this number if you order parts or request service information from our Customer Service Department _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Model Seri...

Страница 4: ...written in this manual and any Special Instructions supplied with the bicycle The owner must make sure all components are securely attached Fitting the Rider to the Bicycle To determine the correct si...

Страница 5: ...cause you can not turn as quickly as bicycles without training wheels Obey all traffic regulations signs and signals Always wear shoes Use extra caution in wet weather Ride slowly on damp surfaces bec...

Страница 6: ...ual are as seen by the rider while seated on the bicycle Attach and use only HBC brand accessories and replacement parts on the bicycle Tools Needed Small Adjustable Wrench Large Adjustable Wrench Jaw...

Страница 7: ...wer fork mounting tab Tighten each screw sufficiently to hold the fender in place be careful not to over tighten and strip the screw threads Step 2 Assemble the front wheel to the fork as shown Make s...

Страница 8: ...alignment insert Quick Release Operation To release the clamp force on the component move the Quick Release QR lever counterclockwise to the open position To apply the clamp force on the component mo...

Страница 9: ...t reflector bracket WARNING Install the clear reflector exactly as shown or it will not operate correctly Snap In Style Push the reflector 1 onto the reflector bracket 2 Make sure the stud 3 on the re...

Страница 10: ...ve and discard plastic cap 5 if installed on fork 6 Tighten bearing cone 7 by hand to make sure the bearings are tight Install reflector bracket and locknut 8 Tighten locknut Bottom of Fork Attach the...

Страница 11: ...ecessary with soap and a damp cloth Rear Reflector Bracket and Red Reflector Assembly This section covers the assembly of the rear reflector to the rear reflector bracket Determine which style you hav...

Страница 12: ...reflector 4 is vertical points toward the rear of the bicycle and has three inches of clearance between the top of the seat and the top of the red reflector Hold the red reflector in this position an...

Страница 13: ...e edge of the wheel rim 2 Make sure the curve of the reflector 3 matches the curve of the wheel rim 4 Install bolt and nut then tighten Style 2 Push pin Put fastener 6 over a spoke 7 and into each ref...

Страница 14: ...he stem with the front wheel and tighten the stem bolt Assemble the brake lever s to the handlebar Loosen the clamp screw of each brake lever If necessary move the handlebar to each side to install th...

Страница 15: ...iquid soap in a cup of water Wet the handlebar and the inside of each grip 1 with the soap mixture Using a twisting motion push each grip fully on the handlebar If the grips are open on both ends push...

Страница 16: ...ay 3 of the bicycle frame The coaster brake will not work correctly if the brake arm is not attached to the chain stay Always try to brake while going in a straight line If you must brake while turnin...

Страница 17: ...at pillar The bicycle may have a seat post or seat pillar Determine which style you have and follow the instructions Seat Post Style Put the seat post 10 fully through the seat clamp 11 Tighten the se...

Страница 18: ...of the rear reflector bracket Assemble the rear reflector bracket to the post clamp with hardware WARNING Install the rear reflector bracket exactly as shown or the visibility of the red reflector wi...

Страница 19: ...amp bolt and nut or quick release lever To tighten the quick release lever Move the lever so it points straight away from the bicycle Tighten or loosen the adjusting nut so the lever meets resistance...

Страница 20: ...e out of position If a brake shoe moves repeat the first step but tighten the nut tighter than before Do this test again until each brake shoe does not move Stretch the cable Hold both brake shoes aga...

Страница 21: ...ect distance from the rim Turn the locknut s against the brake lever and the caliper brake WARNING Do not move the brake shoes away from a wheel rim that is not true straight This can cause the calipe...

Страница 22: ...ck and adjust the brakes as written in the Adjustments section Then test the brakes and practice using them at low speed in a large and level area that is free of obstructions When correctly used the...

Страница 23: ...G Make sure that you assemble each accessory so it does not interfere with the correct movement or operation of the steering or braking of the bicycle Water Bottle WARNING Thoroughly wash any water bo...

Страница 24: ...ach the handlebar bag to the handlebar NOTE Wash the water bottle fully before use Open the fasteners of the handlebar bag Put the handlebar bag against the front of the handlebar Wrap the fasteners a...

Страница 25: ...NING Do not steer the bicycle by holding onto any of these accessories When your hands are off the handlebar grips your ability to control the bicycle is decreased Streamers on some models Assemble a...

Страница 26: ...Your bicycle may have one or more of the following accessories Use the following instructions to install the accessories for your bicycle WARNING Make sure that you assemble each accessory so it does...

Страница 27: ...cross brace Remove the 2 rear carrier mounting screws from the rear bracket Mount the front bracket as shown Do not tighten the screw at this time Place the carrier onto the front bracket Align the 2...

Страница 28: ...o install the standers If your bicycle has standers that are not threaded a socket wrench a metric socket which fits the axle nut s and a three inch extension are necessary to install the standers If...

Страница 29: ...ighten the screws The bosses can strip out if you over tighten the screws Tighten the screws STYLE 2 Assemble the fairing to the handlebar Remove the screws 10 and the clips 11 from the back of the fa...

Страница 30: ...enance Frequently check the tire inflation pressure because all tires lose air slowly over time For extended storage keep the weight of the bicycle off the tires WARNING Do not ride or sit on the bicy...

Страница 31: ...make any repairs or adjustments for which you do not have the correct tools or if the instructions in this manual or any Special Instructions are not sufficient for you Inspection of the Bearings Mai...

Страница 32: ...tires Rinse with clean water and dry completely before you ride the bicycle Using a light machine oil 20W and the following guidelines lubricate the bicycle What When How Brake Levers every six month...

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