ii
目 次
CONTENTS
1. 工具使用上の注意および保守 .................... 1
2. 圧着作業基本要領 ........................................ 2
2-1. 圧着端子各部の名称および機能 .................... 2
2-1-1. 圧着端子各部名称 .......................................2
2-1-2. 圧着端子各部の機能 ...................................2
2-2. 電線被覆のストリップ ................................... 3
2-2-1. ストリップ長さの適否 ...............................3
2-2-2. 電線ストリップ状態 ...................................3
2-3. ベルマウス ....................................................... 3
2-4. クリンプハイト ............................................... 3
2-5. 圧着部の引っ張り強度および測定方法 ........ 4
2-5-1. 圧着部引っ張り強度 ...................................4
2-5-2. 引っ張り強度の試験方法 ...........................4
2-6. 圧着後の端子形状の確認 ............................... 4
2-6-1. 良品の基準 ..................................................4
2-6-2. 圧着不良例 ..................................................5
2-7. 端子のハウジングへの挿入............................ 7
2-7-1. ランス高さの確認 .......................................7
2-7-2. 組立手順(例) ............................................7
2-7-3. ハウジング組立状態の確認 .......................7
2-7-4. 端子の引き抜き方法 ...................................7
2-7-5. 組立後の確認 ..............................................7
2-8. その他、注意事項 ........................................... 8
2-8-1. 電線結束時の注意事項 ...............................8
2-8-2. 導通耐圧チェック .......................................8
2-8-3. 端子の取り扱い...........................................8
3. 工具の外観および各部の名称 .................... 9
4. 工具一覧表 ................................................ 10
5. 作業手順 .................................................... 11
5-1. 圧着手順 ....................................................... 11
6. クリンパの交換方法 ................................. 12
7. 圧着条件および圧着品質基準 ................. 13
8. 圧着条件および圧着品質基準表 .............. 14
1. Precautions in handling the tool
and maintenance .............................................1
2. Basic outline of crimp operation ...................2
2-1. Con
fi
guration and function of crimp contact ... 2
2-1-1. Con
fi
guration of crimp contact ..................... 2
2-1-2. Function of each part of crimping contact ... 2
2-2. Stripping of wire outer insulation ..................... 3
2-2-1. Correct stripping length ................................. 3
2-2-2. Stripped wire condition .................................. 3
2-3. Bellmouth (
fl
are) ................................................ 3
2-4. Crimp height
....................................................... 3
2-5. Tensile strength of crimped section and
measuring method .............................................. 4
2-5-1. Tensile strength of crimped section ............... 4
2-5-2. Testing method of tensile strength ................. 4
2-6. Con
fi
rmation of the shape of contact after
crimping .............................................................. 4
2-6-1. Standards for acceptable crimp .................... 4
2-6-2. Example of defective crimping ...................... 5
2-7. Insertion of contact into housing ...................... 7
2-7-1. Checking the lance height .............................. 7
2-7-2. Assembling procedure (example) .................. 7
2-7-3. Checking the assembly condition
of the housing .................................................. 7
2-7-4. Contact extraction .......................................... 7
2-7-5. Veri
fi
cation of the complete contact
insertion ........................................................... 7
2-8. Other precautions............................................... 8
2-8-1. Precautions when tying the wire .................... 8
2-8-2. Connector continuity check ........................... 8
2-8-3. Handling of the contacts ................................. 8
3. Con
fi
guration of the tool ................................9
4. Table of tools ..................................................10
5. Operating procedures ...................................11
5-1. Crimping procedure..........................................11
6. Replacing the crimper .................................12
7. Crimping conditions and
crimping quality standard ...........................13
8. Table of crimping conditions and
crimping quality standard ...........................14