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4 215 983 / 01 

13

InSTaLLaTIOn

4.2 

Flue gas connection and dimensioning

To guarantee economical and fault­free operation, boiler 

and flue gas system must be mutually adapted to create 

a functional unit.

NOTICE

If the flue gas temperature is under 160 °C, 

the  flue  gas  lines  must  be  watertight,  acid-

resistant and overpressure­tight.

NOTICE

Horizontal connecting pipes must be installed 

with an inclination of at least 50 mm per metre 

of their length installed in the direction of the 

boiler to allow free return of condensation 

wa ter towards the boiler. The whole flue gas 

sys tem must be installed so that condensate 

can never collect at any point.

Renovation or flue gas line cross-section adjustment can 

be necessary with existing flue gas systems, according to 

the instructions of a specialist.

The function of the flue gas system, i.e. the production of 

the necessary delivery pressure is basically dependent 

on:

a. 

The type (nature) of the flue gas system (thermal in-

su lation, interior surface roughness, sealing etc.)

b. 

The connection of the boiler to the flue gas system 

ac cor ding to specifications

c. 

The correct size of the flue gas system

Flue gas systems according to EN 13384, part 2, exe cu­

tion types I and II are appropriate for modern firing sys-

tems (advice from the specialist is necessary). Pay at ten­

tion to the flue gas temperature at nominal output; see 

flue gas output diagram.

NOTICE

Normally only one heat generator may be 

con nected to the flue gas system!

Where a transition element is necessary from the boiler 

flue gas pipe to the chimney inlet, this should be executed 

as a slender cone.

vom

Kessel

zum

Schornstein

from the 

boiler

to the flue 

gas system

Figure 01

4. 

Installation

4.1 

Boiler room requirements

The valid building supervisory regulations for the in stal­

la tion location are applicable for the construction re quire­

ments for boiler rooms and their aeration and ventilation. 

In Germany, the firing regulations for the individual states 

are to be complied with.

Make sure there is an adequate supply of fresh air

to the boiler room

to ensure that the combustion air supply necessary for 

all the firing systems operated there can flow in without 

hin drance and that no oxygen deficiency occurs for the 

op er at ing  personnel.

Binding values for the size of supply air openings are not 

generally specified in the relevant regulations; it is merely 

required that no negative pressure in excess of 3 N/m

2

 

occurs. With rectangular apertures the side ratio is not 

to exceed 1.5 : 1 and an appropriate supplement is to 

be made with grilles to ensure that the free cross­section 

reaches the above values.

Содержание 2-Max-3 condens

Страница 1: ...uctions are applicable to the following types 2 Max 3 condens 3000 2 Max 3 condens 4000 2 Max 3 condens 5000 2 Max 3 condens E 3000 2 Max 3 condens E 4000 2 Max 3 condens E 5000 Hoval products must be...

Страница 2: ...rements 13 4 2 Flue gas connection and dimensioning 13 4 3 Installing burner Max 3 condens and Max 3 condens E 3000 5000 14 4 3 1 Fuel 15 4 3 2 Electrical connection 15 4 4 Flue gas and output diagram...

Страница 3: ...compensators spring supports etc and must not affect the boiler resistance connection piece WARNING The heat generator can only be de energised by disconnection from the mains e g all pole switch WAR...

Страница 4: ...ments planning and execution DIN 18160 House chimneys requirements planning and execution TRD 702 Steam boiler plants with calorifiers of the group II DIN EN 13384 Flue gas systems Calculation methods...

Страница 5: ...ng standard values can be assumed for the resulting amount of condensation at theoretical 100 condensation and consideration of an average humidity Natural gas approx 0 8 l m3 gas Oil firing approx 0...

Страница 6: ...cooled reversing chamber and through the 2nd compartment into the front reversing chamber The 3rd compartment consists of straight tubes through which the heating gases are conducted to the flue gas h...

Страница 7: ...0 60 C C 128 126 132 Combustion gas resistance at nominal output natural gas H 10 5 CO2 500 m above sea level tolerance 20 mbar 16 5 17 2 16 4 Flue gas mass flow at nominal output natural gas H 10 5 C...

Страница 8: ...perature at nominal output 80 60 C C 128 126 132 Combustion gas resistance at nominal output natural gas H 12 5 CO2 500 m above sea level tolerance 20 mbar 16 5 17 2 16 4 Flue gas mass flow at nominal...

Страница 9: ...2620 Flue gas temperature at nominal output 80 60 C C 82 83 83 Combustion gas resistance at nominal output natural gas H 10 5 CO2 500 m above sea level tolerance 20 mbar 12 2 13 4 12 0 Flue gas mass...

Страница 10: ...166 2383 2620 Flue gas temperature at nominal output 80 60 C C 81 82 81 Combustion gas resistance at nominal output natural gas H 12 5 CO2 500 m above sea level tolerance 20 mbar 12 2 13 4 12 0 Flue g...

Страница 11: ...5000 DN 250 2 Boiler return PN 16 3000 4000 DN 200 5000 DN 250 3 Cleaning opening 4 Flue gas collector cleaning connection drainage 5 Drainage PN 16 R 1 6 5 immersion sleeves R x 120 supply boiler 7...

Страница 12: ...ning 4 Flue gas collector cleaning connection drainage 5 Drainage PN 16 R 1 6 5 immersion sleeves R x 120 supply boiler Burner connection dimensions Screw connection flange Max 3 condens E 3000 4000 6...

Страница 13: ...II are appropriate for modern firing sys tems advice from the specialist is necessary Pay at ten tion to the flue gas temperature at nominal output see flue gas output diagram NOTICE Normally only one...

Страница 14: ...It is recommended to incorporate a noise damper down stream of the boiler in the flue gas pipe Emissions In order to comply with the Swiss Clean Air Act LRV make sure that the maximum per mis sible fu...

Страница 15: ...ected to the boiler with the standard plug and socket connection The burner cable must be installed so that the plug and socket connection has to be disconnected in order to swing out the burner Max 3...

Страница 16: ...ates a reduction of the flue gas temperature of approx 6 8 K A change in the air index of 0 09 effectuates a change in the flue gas temperature of approx 8 K Max 3 condens VL 80 C RL 30 C flue gas an...

Страница 17: ...of the flue gas temperature of approx 6 8 K A change in the air index of 0 09 effectuates a change in the flue gas temperature of approx 8 K Max 3 condens E VL 80 C RL 30 C flue gas and output diagra...

Страница 18: ...as reached its minimum tem per a ture and this can be kept stable via the return boost the burner should be shut off briefly and the closure cap mounted on the cleaning drain connection again The drai...

Страница 19: ...0 mg l The pH value of the heating water should be between 8 3 and 9 5 after 6 12 weeks of heating operation Filling and replacement water As a rule untreated domestic water is best suited as fil ling...

Страница 20: ...dual fuel systems may only be commissioned by an engineer from the local gasworks Check with the local gas works to make sure 5 4 Hand over to the operator safe keeping Have the operator confirm in w...

Страница 21: ...nformation see operating instructions Emission chapter Power limitation with 2 stage burner 0 to 50 1st stage 51 to 100 2nd stage REACTION to emission metering Go back after expiry of the time unit ti...

Страница 22: ...boiler Thoroughly clean the combustion chamber 2 second compartment 3 and third compartment 4 with a brush or by spraying Remove the cleaning cover 5 Figure 03 behind on the flue gas collector Remove...

Страница 23: ...ation in a loose structure it can be cleaned with warm water with the addition of an appropriate alkaline cleansing agent or by blowing it out with a steam jet degreaser If brushes are used to clean t...

Страница 24: ...4 215 983 01 24...

Страница 25: ...4 215 983 01 25...

Страница 26: ...ype Serial number Year of manufacture Place Date System installer System user Confirmation The user owner of the system herewith con rms that he has received adequate instruction in the operating and...

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