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4 215 983 / 01 

19

COMMISSIOnInG 

5. 

Commissioning 

5.1 

Water quality

• 

Hoval boilers and calorifiers are suitable for heating sys-

tems without significant oxygen intake (system type I in 

accordance with EN 14868).

•  Systems with

 ­

continuous  oxygen  intake  (e.g.  underfloor  heating 

sys tems without diffusion-proof plastic piping) or

 ­ intermittent oxygen intake (e.g. requiring frequent top­

ping­up) must be equipped with a system separation.

•  Treated heating water must be tested at least 1x per 

year, or more frequently if specified by the manufacturer 

of the inhibitor.

•  On existing systems (for example if the boiler is re­

placed), where the quality of the existing heating water 

meets  the  requirements  of  VDI  2035,  re-filling  of  the 

sys tem is not recommended. The requirements of VDI 

2035 also apply to replacement water.

• 

Before filling new systems and, where necessary, ex ist-

ing systems, the heating system must be professionally 

cleaned and flushed. The boiler must not be filled until 

the heating system has been flushed.

• 

All parts of the boiler/calorifier which come into contact 

with water are made of ferrous materials and stainless 

steel.

•  Due to the danger of stress corrosion, the sum of the 

chlo ride, nitrate and sulphate contents of the heating wa­

ter must not exceed a total of 200 mg/l (ÖNORM H5195 

stipulates that the limit value for chlorides is 30 mg/l).

•  The pH­value of the heating water should be between 

8.3 and 9.5 after 6 ­ 12 weeks of heating operation.

Filling and replacement water:

•  As a rule, untreated domestic water is best suited as 

fil ling and replacement water for a system with Hoval 

boil ers. However, the quality of the untreated mains 

wa ter must still meet the requirements of VDI 2035 or 

be demineralised and/or treated with inhibitors. The re­

quirements of EN 14868 must be met in this context.

• 

To  maintain  high  boiler  efficiency  and  prevent  over-

heating of the heating surfaces, the values in 

table 1

 

must be up held.

• 

The total quantity of filling and replacement water added 

to the boiler over its service life must not be higher than 

three times the system water content.

Table 1:

 Standard values for boiler and circuit water for circulation boiler (shell boiler)

Max. allowable operating pressure

bar

> 0.5 <= 25

General requirements

colourless, free of undissolved substances 

and foaming agents

pH value at 25 °C

8.2­11.5

Conductivity at 25 °C

µS/cm

< 1500

Total alkaline earths (Ca + Mg) 

1)

mmol/l

< 0.02

°dH

< 0.112

°fH

< 0.19

Silica acidic capacity 8.2 

2)

 (p­value) mmol/l

1­5

Silica (SiO

2

)

mg/l

< 100

Phosphate (P

2

O

4

3)

mg/l

5­10

Sodium sulphite (Na

2

SO

3

3)

mg/l

5­10

Iron 

mg/l

< 0.2

Copper

mg/l

< 0.1

1)

 Previously specified in °dH, conversion: 1 mmol/l = 5.6 °dH (German hardness)

2)

 Previously specified as p-value, silica conversion 8.2   1 = p-value 1

3)

 Proof only required if respective dosing chemicals are used.

The following value does not have to be verified constantly during plant operation: silica (SiO

2

)

Содержание 2-Max-3 condens

Страница 1: ...uctions are applicable to the following types 2 Max 3 condens 3000 2 Max 3 condens 4000 2 Max 3 condens 5000 2 Max 3 condens E 3000 2 Max 3 condens E 4000 2 Max 3 condens E 5000 Hoval products must be...

Страница 2: ...rements 13 4 2 Flue gas connection and dimensioning 13 4 3 Installing burner Max 3 condens and Max 3 condens E 3000 5000 14 4 3 1 Fuel 15 4 3 2 Electrical connection 15 4 4 Flue gas and output diagram...

Страница 3: ...compensators spring supports etc and must not affect the boiler resistance connection piece WARNING The heat generator can only be de energised by disconnection from the mains e g all pole switch WAR...

Страница 4: ...ments planning and execution DIN 18160 House chimneys requirements planning and execution TRD 702 Steam boiler plants with calorifiers of the group II DIN EN 13384 Flue gas systems Calculation methods...

Страница 5: ...ng standard values can be assumed for the resulting amount of condensation at theoretical 100 condensation and consideration of an average humidity Natural gas approx 0 8 l m3 gas Oil firing approx 0...

Страница 6: ...cooled reversing chamber and through the 2nd compartment into the front reversing chamber The 3rd compartment consists of straight tubes through which the heating gases are conducted to the flue gas h...

Страница 7: ...0 60 C C 128 126 132 Combustion gas resistance at nominal output natural gas H 10 5 CO2 500 m above sea level tolerance 20 mbar 16 5 17 2 16 4 Flue gas mass flow at nominal output natural gas H 10 5 C...

Страница 8: ...perature at nominal output 80 60 C C 128 126 132 Combustion gas resistance at nominal output natural gas H 12 5 CO2 500 m above sea level tolerance 20 mbar 16 5 17 2 16 4 Flue gas mass flow at nominal...

Страница 9: ...2620 Flue gas temperature at nominal output 80 60 C C 82 83 83 Combustion gas resistance at nominal output natural gas H 10 5 CO2 500 m above sea level tolerance 20 mbar 12 2 13 4 12 0 Flue gas mass...

Страница 10: ...166 2383 2620 Flue gas temperature at nominal output 80 60 C C 81 82 81 Combustion gas resistance at nominal output natural gas H 12 5 CO2 500 m above sea level tolerance 20 mbar 12 2 13 4 12 0 Flue g...

Страница 11: ...5000 DN 250 2 Boiler return PN 16 3000 4000 DN 200 5000 DN 250 3 Cleaning opening 4 Flue gas collector cleaning connection drainage 5 Drainage PN 16 R 1 6 5 immersion sleeves R x 120 supply boiler 7...

Страница 12: ...ning 4 Flue gas collector cleaning connection drainage 5 Drainage PN 16 R 1 6 5 immersion sleeves R x 120 supply boiler Burner connection dimensions Screw connection flange Max 3 condens E 3000 4000 6...

Страница 13: ...II are appropriate for modern firing sys tems advice from the specialist is necessary Pay at ten tion to the flue gas temperature at nominal output see flue gas output diagram NOTICE Normally only one...

Страница 14: ...It is recommended to incorporate a noise damper down stream of the boiler in the flue gas pipe Emissions In order to comply with the Swiss Clean Air Act LRV make sure that the maximum per mis sible fu...

Страница 15: ...ected to the boiler with the standard plug and socket connection The burner cable must be installed so that the plug and socket connection has to be disconnected in order to swing out the burner Max 3...

Страница 16: ...ates a reduction of the flue gas temperature of approx 6 8 K A change in the air index of 0 09 effectuates a change in the flue gas temperature of approx 8 K Max 3 condens VL 80 C RL 30 C flue gas an...

Страница 17: ...of the flue gas temperature of approx 6 8 K A change in the air index of 0 09 effectuates a change in the flue gas temperature of approx 8 K Max 3 condens E VL 80 C RL 30 C flue gas and output diagra...

Страница 18: ...as reached its minimum tem per a ture and this can be kept stable via the return boost the burner should be shut off briefly and the closure cap mounted on the cleaning drain connection again The drai...

Страница 19: ...0 mg l The pH value of the heating water should be between 8 3 and 9 5 after 6 12 weeks of heating operation Filling and replacement water As a rule untreated domestic water is best suited as fil ling...

Страница 20: ...dual fuel systems may only be commissioned by an engineer from the local gasworks Check with the local gas works to make sure 5 4 Hand over to the operator safe keeping Have the operator confirm in w...

Страница 21: ...nformation see operating instructions Emission chapter Power limitation with 2 stage burner 0 to 50 1st stage 51 to 100 2nd stage REACTION to emission metering Go back after expiry of the time unit ti...

Страница 22: ...boiler Thoroughly clean the combustion chamber 2 second compartment 3 and third compartment 4 with a brush or by spraying Remove the cleaning cover 5 Figure 03 behind on the flue gas collector Remove...

Страница 23: ...ation in a loose structure it can be cleaned with warm water with the addition of an appropriate alkaline cleansing agent or by blowing it out with a steam jet degreaser If brushes are used to clean t...

Страница 24: ...4 215 983 01 24...

Страница 25: ...4 215 983 01 25...

Страница 26: ...ype Serial number Year of manufacture Place Date System installer System user Confirmation The user owner of the system herewith con rms that he has received adequate instruction in the operating and...

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