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4 215 983 / 01

14

InSTaLLaTIOn

4.3 

Installing burner Max-3 condens 

and Max-3 condens E (3000-5000)

For burner connection dimensions, see 

chapter “3.3 Dimensions”, page 11. 

1. 

Mount  the  burner  to  the  boiler  flange  with  the  seal 

and screws.

!

CAUTION

Failure to observe the guidelines and 

standards for the installation of burners can 

result in damage to property and personal 

injury.

•  On installing, comply with the guidelines 

and instructions for fitting the burner to the 

heat producer.

•  Only burners tested according to EN 267 or 

EN 676 may be used.

2.  Insulate the space between the burner pipe and the 

hinged flange.

3.  For gas and dual­fuel burners:

If the weight of the burner (including attachments) 

> 90 kg and the distance of the centre of gravity of 

the burner to the door > 60 cm, support the burner 

housing weight directly with a strut to the floor.

Noise damping

 ­ Gas pipelines are to be installed so that no vibrations 

can be transferred to the building.

 ­ The burner can be covered with a noise­damping hood.

 ­ It is recommended to incorporate a noise damper down­

stream of the boiler in the flue gas pipe.

Emissions

In order to comply with the Swiss Clean Air 

Act (LRV), make sure that the maximum per­

mis sible furnace heat release (dimensions in­

cluding reversing chamber) of the respective 

boiler manufacturer is not exceeded. In certain 

situations, this can lead to a reduction in boiler 

performance and must be taken into account 

without fail when dimensioning the system.

Max-3 condens heating gas-side resistance

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

600

900 1200 1500 1800 2100 2400 2700 3000 3300 3600 3900 4200 4500 4800 5100 5400 5700 6000 6300 6600 6900

Hei

zg

assei

tig

er 

W

id

er

stan

(m

ba

r)

Kesselleistung (kW)

kW   = Heizkesselleistung

Kesselvorlauftemperatur 80°C, Rücklauftemperatur 60°C

mbar = Heizgasseitiger Widerstand bei  

=1.14 (Erdgas: CO

2

= 10.5%), 500 m ü.M. (Toleranz: +/- 20%)            

kW   = Boiler output

mbar = Flue gas resistance  

=1.14 (Natural gas: CO

2

= 10.5%)

500 above sea level (Tolerance: +/- 20%)            

(5000)

(4000)

(3000)

Heating gas-side resistance (mbar)

Boiler output (kW)

kW  =  Boiler output

 

 

Boiler flow temperature 80 °C, return temperature 60 °C

mbar  =  Heating side resistance at λ = 1.14 (natural gas H, CO

2

 = 10.5 %), 500 m above sea level (tol/­ 20 %)

Max-3 condens E heating gas-side resistance

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

600

900

1200

1500

1800

2100

2400

2700

3000

3300

3600

3900

4200

4500

4800

5100

5400

5700

H

ei

zg

assei

tig

er

 W

id

er

st

an

(m

bar

)

Kesselleistung (kW)

kW   = Heizkesselleistung

Kesselvorlauftemperatur 80°C, Rücklauftemperatur 60°C

mbar = Heizgasseitiger Widerstand bei  

=1.14 (Erdgas: CO

2

= 10.5%), 500 m ü.M. (Toleranz: +/- 20%)

kW    = Boiler output

mbar = Flue gas resistance  

=1.14 (Natural gas: CO

2

= 10.5

500 above sea level (Tolerance: +/- 20%)

(5000)

(4000)

(3000)

Heating gas-side resistance (mbar)

Boiler output (kW)

kW  =  Boiler output

 

 

Boiler flow temperature 80 °C, return temperature 60 °C

mbar  =  Heating side resistance at λ = 1.14 (natural gas H, CO

2

 = 10.5 %), 500 m above sea level (tol/­ 20 %)

Содержание 2-Max-3 condens

Страница 1: ...uctions are applicable to the following types 2 Max 3 condens 3000 2 Max 3 condens 4000 2 Max 3 condens 5000 2 Max 3 condens E 3000 2 Max 3 condens E 4000 2 Max 3 condens E 5000 Hoval products must be...

Страница 2: ...rements 13 4 2 Flue gas connection and dimensioning 13 4 3 Installing burner Max 3 condens and Max 3 condens E 3000 5000 14 4 3 1 Fuel 15 4 3 2 Electrical connection 15 4 4 Flue gas and output diagram...

Страница 3: ...compensators spring supports etc and must not affect the boiler resistance connection piece WARNING The heat generator can only be de energised by disconnection from the mains e g all pole switch WAR...

Страница 4: ...ments planning and execution DIN 18160 House chimneys requirements planning and execution TRD 702 Steam boiler plants with calorifiers of the group II DIN EN 13384 Flue gas systems Calculation methods...

Страница 5: ...ng standard values can be assumed for the resulting amount of condensation at theoretical 100 condensation and consideration of an average humidity Natural gas approx 0 8 l m3 gas Oil firing approx 0...

Страница 6: ...cooled reversing chamber and through the 2nd compartment into the front reversing chamber The 3rd compartment consists of straight tubes through which the heating gases are conducted to the flue gas h...

Страница 7: ...0 60 C C 128 126 132 Combustion gas resistance at nominal output natural gas H 10 5 CO2 500 m above sea level tolerance 20 mbar 16 5 17 2 16 4 Flue gas mass flow at nominal output natural gas H 10 5 C...

Страница 8: ...perature at nominal output 80 60 C C 128 126 132 Combustion gas resistance at nominal output natural gas H 12 5 CO2 500 m above sea level tolerance 20 mbar 16 5 17 2 16 4 Flue gas mass flow at nominal...

Страница 9: ...2620 Flue gas temperature at nominal output 80 60 C C 82 83 83 Combustion gas resistance at nominal output natural gas H 10 5 CO2 500 m above sea level tolerance 20 mbar 12 2 13 4 12 0 Flue gas mass...

Страница 10: ...166 2383 2620 Flue gas temperature at nominal output 80 60 C C 81 82 81 Combustion gas resistance at nominal output natural gas H 12 5 CO2 500 m above sea level tolerance 20 mbar 12 2 13 4 12 0 Flue g...

Страница 11: ...5000 DN 250 2 Boiler return PN 16 3000 4000 DN 200 5000 DN 250 3 Cleaning opening 4 Flue gas collector cleaning connection drainage 5 Drainage PN 16 R 1 6 5 immersion sleeves R x 120 supply boiler 7...

Страница 12: ...ning 4 Flue gas collector cleaning connection drainage 5 Drainage PN 16 R 1 6 5 immersion sleeves R x 120 supply boiler Burner connection dimensions Screw connection flange Max 3 condens E 3000 4000 6...

Страница 13: ...II are appropriate for modern firing sys tems advice from the specialist is necessary Pay at ten tion to the flue gas temperature at nominal output see flue gas output diagram NOTICE Normally only one...

Страница 14: ...It is recommended to incorporate a noise damper down stream of the boiler in the flue gas pipe Emissions In order to comply with the Swiss Clean Air Act LRV make sure that the maximum per mis sible fu...

Страница 15: ...ected to the boiler with the standard plug and socket connection The burner cable must be installed so that the plug and socket connection has to be disconnected in order to swing out the burner Max 3...

Страница 16: ...ates a reduction of the flue gas temperature of approx 6 8 K A change in the air index of 0 09 effectuates a change in the flue gas temperature of approx 8 K Max 3 condens VL 80 C RL 30 C flue gas an...

Страница 17: ...of the flue gas temperature of approx 6 8 K A change in the air index of 0 09 effectuates a change in the flue gas temperature of approx 8 K Max 3 condens E VL 80 C RL 30 C flue gas and output diagra...

Страница 18: ...as reached its minimum tem per a ture and this can be kept stable via the return boost the burner should be shut off briefly and the closure cap mounted on the cleaning drain connection again The drai...

Страница 19: ...0 mg l The pH value of the heating water should be between 8 3 and 9 5 after 6 12 weeks of heating operation Filling and replacement water As a rule untreated domestic water is best suited as fil ling...

Страница 20: ...dual fuel systems may only be commissioned by an engineer from the local gasworks Check with the local gas works to make sure 5 4 Hand over to the operator safe keeping Have the operator confirm in w...

Страница 21: ...nformation see operating instructions Emission chapter Power limitation with 2 stage burner 0 to 50 1st stage 51 to 100 2nd stage REACTION to emission metering Go back after expiry of the time unit ti...

Страница 22: ...boiler Thoroughly clean the combustion chamber 2 second compartment 3 and third compartment 4 with a brush or by spraying Remove the cleaning cover 5 Figure 03 behind on the flue gas collector Remove...

Страница 23: ...ation in a loose structure it can be cleaned with warm water with the addition of an appropriate alkaline cleansing agent or by blowing it out with a steam jet degreaser If brushes are used to clean t...

Страница 24: ...4 215 983 01 24...

Страница 25: ...4 215 983 01 25...

Страница 26: ...ype Serial number Year of manufacture Place Date System installer System user Confirmation The user owner of the system herewith con rms that he has received adequate instruction in the operating and...

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