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HOLEMAKER HPP 700/1.5, Руководство оператора

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HOLEMAKER PRO 60 HP, PRO 110 HP & HPP 700/1.5

TABLE OF CONTENTS

1. 

GENERAL INFORMATION 

- 4 -

1.1. 

Application 

- 4 -

1.2. 

Technical data 

- 4 -

1.3. 

Maximum plate thickness 

- 6 -

1.4.  

Selecting punches for the most common inch plates 

- 9 -

1.5. 

Allowed parameters of extension cords 

- 11 -

1.6. 

Design 

- 13 -

1.7. 

Equipment included 

- 14 -

1.5. 

Transportation 

- 14 -

 

2. 

SAFETY PRECAUTIONS 

- 15 -

3. 

START UP AND OPERATION 

- 16 -

3.1. 

Mounting the punch and die 

- 16 -

3.2. 

Connecting the hydraulic power pack 

- 17 -

3.3. 

Positioning 

- 18 -

3.4. 

Punching 

- 19 -

3.5. 

Replacing the die and punch 

- 19 -

3.6. 

Replacing the restrainer 

- 20 -

3.7. 

Troubleshooting 

- 21 -

4. 

ACCESSORIES 

- 23 -

4.1. 

Punches and dies 

- 23 -

4.2. 

Balancer 

- 24 -

4.3. 

Crane 

- 24 -

4.4. 

Stationary work set 

- 28 -

4.5. 

Guide 

- 30 -

4.6. 

Tool box 

- 32 -

 

5. 

WIRING DIAGRAM 

- 33 -

6. 

PARTS LIST 

- 34 -

6.1. 

PRO 60 HP Parts List 

- 34 -

6.2. 

PRO 110 HP Parts List 

- 38 -

6.3. 

HP 700 Parts List 

- 42 -

Содержание HPP 700/1.5

Страница 1: ...ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL Serial Date of Purchase OPERATOR S MANUAL PUNCHER PRO 60 HP PRO 110 HP HYDRAULIC POWER PACK HPP 700 1 5 OPERATOR S MANUAL Puncher Puncher PRO 60 H...

Страница 2: ...M or one of it s authorised service agents as directed by ITM and is found to have a material or constructional defect The machine or tool has not been subject to misuse neglect or damage by accident...

Страница 3: ...rtation 14 2 SAFETY PRECAUTIONS 15 3 START UP AND OPERATION 16 3 1 Mounting the punch and die 16 3 2 Connecting the hydraulic power pack 17 3 3 Positioning 18 3 4 Punching 19 3 5 Replacing the die and...

Страница 4: ...mm 5 0 1 1 Application The Puncher is designed to punch circular holes with diameters of 7 27 mm and oblong holes in metal plates using a cylinder driven by the HPP 700 1 5 Hydraulic Power Pack 1 2 T...

Страница 5: ...5 V 10 s 50 Hz 115 V Weight 20 kg 44 lbs 35 kg 77 lbs HPP 700 1 5 Hydraulic Power Pack Voltage 1 220 240 V 50 Hz 1 220 240 V 60 Hz 1 110 120 V 50 Hz 1 110 120 V 60 Hz Power 2000 W Flow rate 1 5 l min...

Страница 6: ...94 25 64 5 0 0 197 13 64 21 0 827 53 64 13 0 0 512 33 64 10 5 0 413 13 32 5 0 0 197 13 64 22 0 866 55 64 13 0 0 512 33 64 10 3 0 406 13 32 5 0 0 197 13 64 23 0 906 29 32 12 4 0 488 31 64 9 9 0 390 25...

Страница 7: ...945 0 472 9 6 0 378 3 8 6 0 0 236 15 64 4 8 0 189 3 16 25 9 0 984 0 354 7 2 0 283 9 32 4 5 0 177 11 64 3 6 0 142 9 64 25 12 0 984 0 472 9 6 0 378 3 8 6 0 0 236 15 64 4 8 0 189 3 16 25 13 0 984 0 512...

Страница 8: ...64 10 3 0 406 13 32 5 0 0 197 13 64 15 16 0 9375 11 9 0 469 15 32 9 5 0 374 3 8 4 0 0 157 5 32 1 1 0000 11 0 0 433 7 16 8 7 0 343 11 32 4 0 0 157 5 32 1 1 16 1 0625 10 6 0 417 27 64 8 4 0 331 21 64 4...

Страница 9: ...8 5 16 1 1 16 8 27 16 8 18 9 18 11 20 10 20 12 20 14 22 11 22 14 24 12 25 9 25 12 25 13 25 14 25 18 5 16 1 1 16 3 16 7 27 16 8 18 9 18 11 20 10 20 12 20 14 22 11 22 14 24 12 25 9 25 12 25 13 25 14 25...

Страница 10: ...22 11 22 14 24 12 25 9 25 12 25 13 25 14 25 18 5 16 1 1 16 3 16 7 27 16 8 18 9 18 11 20 10 20 12 20 14 22 11 22 14 24 12 25 9 25 12 25 13 25 14 25 18 5 16 1 1 16 10 27 18 11 20 10 20 12 20 14 22 11 22...

Страница 11: ...60 Hz AWG Length ft 15 30 45 60 75 90 105 120 135 150 165 170 16 15 14 13 12 11 10 Voltage 230 V 60 Hz AWG Length m 5 10 15 20 25 30 35 40 45 50 16 15 14 13 12 This document is protected by copyright...

Страница 12: ...ft 15 30 45 60 75 90 105 120 135 150 165 170 15 12 10 9 8 7 6 5 4 Voltage 115 V 60 Hz AWG Length m 5 10 15 20 25 30 35 40 45 50 This document is protected by copyrights Copying using or distributing w...

Страница 13: ...safety strap for puncher transportation high pressure hydraulic socket control socket low pressure hydraulic socket oil plug transport cap power ON OFF switch air vent die punch depth stop restrainer...

Страница 14: ...equipment consists of 700 1 5 Hydraulic Power Pack 1 unit Transportation jacket 1 unit Safety strap 1 unit 8 mm hex wrench 1 unit 1 5 Transportation Before transporting fix the machine to the hydraul...

Страница 15: ...ne and power pack 13 Keep the machine hydraulic power pack cables and hoses dry Exposure to direct sunlight rain snow or frost is prohibited 14 Keep the work area well lit clean and free of obstacles...

Страница 16: ...4 is used before locking the nut the punch pin must snap into the socket which will be indicated by a snap sound Fig 4 Mounting the punch Retract the restrainer as far as possible 1 Fig 5a rest the di...

Страница 17: ...rainer retracted above the punch tip as shown in Fig 7 Set the position of the hole to be made in relation to the edge using the depth stop by loosening the four screws using the 6 mm 3 1 2 4 5 3 2 Co...

Страница 18: ...handles The continuous LED light indicates the STOP UP DOWN depth stop screws 3 3 Positioning Hang the machine on the chain and position on a plate with the restrainer retracted above the punch tip as...

Страница 19: ...machine by holding both handles The continuous LED light indicates the machine is ready to operate Press and hold the DOWN button to move the punch toward the plate This will be indicated by the LED f...

Страница 20: ...HP HPP 700 1 5 Fig 9 Dismounting the punch Mount as shown in Fig 4 3 6 Replacing the restrainer Set the power ON OFF switch to position 0 dismount the punch as shown in Fig 9 and unscrew the restrain...

Страница 21: ...than 103 V for a 115 V source Connect the power pack to a power source with parameters specified in the technical data Incorrect parameters of the extension cord Use an extension cord with parameters...

Страница 22: ...Too high thickness or too high shear strength Rm of the plate Choose a punch with a proper diameter for the plate thickness Do not exceed the maximum plate thickness or the value of shear strength Rm...

Страница 23: ...TY 0507 40 02 00 0 12 4 9 9 16 0 11 5 MTY 0507 50 02 00 0 24 STM 0507 20 01 00 0 MTY 0507 40 01 00 0 11 9 9 5 16 0 12 0 MTY 0507 50 01 00 0 25 STM 0507 20 00 00 0 MTY 0507 40 00 00 0 11 4 9 1 16 0 12...

Страница 24: ...rt number ZUR 0517 15 00 00 0 1100 mm 43 3 2323 mm 91 5 1331 mm 52 4 4 2 Balancer Allows suspending the machine balancing its weight and lifting lowering the machine Part number M7 SP3220 PRO 60 HP M7...

Страница 25: ...slightly tilt the power pack backwards and rotate the supports according to the arrow direction 4 to rest the power pack on the wheels The included equipment consists of To mount screw the crane base...

Страница 26: ...washers 2 between the base and arm and insert the pivot pin 3 Next at both sides put 13 mm round washers 4 and place the 9 mm clips 5 into the grooves of the pivot pin Then mount the gas spring unit b...

Страница 27: ...27 ACCESSORIES PRO 60 110 HP HPP 700 1 5 Fig 13 Mounting the machine and setting the force and height of the crane 1 2 3 4 5 6 lower force higher force higher lower...

Страница 28: ...ne in a stationary position The dual foot switch functions as the STOP UP and DOWN machine buttons to allow the punch to stop raise and lower The included equipment consists of Support 1 unit M8x20 sc...

Страница 29: ...ontrol cable connector ACCESSORIES Plug the machine control connector into the female socket and connect the control cable to the male socket of the foot switch junction box Fig 16 Fig 15 Mounting the...

Страница 30: ...y center punched mark on the plate 1 Fig 17 Use the wrench to facilitate lowering the restrainer as far as possible 2 which will press the plate to the die 3 Fig 17 Positioning the machine on the plat...

Страница 31: ...both hands During moving the machine in direction 8 press the machine against the face of the plate 4 6 Tool box Designed for storing tools Mount on the power pack with two M6x12 screws using the 4 m...

Страница 32: ...2 ACCESSORIES PRO 60 110 HP HPP 700 1 5 4 6 Tool box Designed for storing tools Mount on the power pack with two M6x12 screws using the 4 mm hex wrench Part number WAD HPP1040 two M6x12 screws include...

Страница 33: ...33 WIRING DIAGRAM PRO 60 110 HP HPP 700 1 5 5 WIRING DIAGRAM...

Страница 34: ...IE DRIFT 1 4 WBJ 000001 WRENCH 1 5 PJM 000010 TOOL CONTAINER 1 6 PWD 0507 19 00 00 5 HYDRAULIC HOSES AND CONTROL CABLE 1 7 SKR 0522 16 00 00 0 METAL BOX 1 8 KRB 000001 SNAP HOOK 2 9 LNC 000008 CHAIN 1...

Страница 35: ...35 33 13 37 36 34 3 1 6 10 7 11 14 29 20 15 24 25 18 51 26 22 19 52 17 20 5 32 31 2 30 40 38 39 9 41 8 16 15 27 21 43 47 28 49 42 46 12 44 45 23 This document is protected by copyrights Copying using...

Страница 36: ...1 6 TLK 0522 02 00 00 0 PISTON ASSY 1 7 PKR 0522 04 00 00 0 CYLINDER COVER ASSY 1 8 BLD 0522 06 00 00 0 ROTATION LOCK 1 9 ZDR 0522 07 00 00 0 BUMPER 1 10 MSK 0522 13 00 00 0 MASKING COVER 1 11 WSZ 05...

Страница 37: ...2 PRS 000299 SEAL O RING 30 2x3 1 33 STZ 0507 02 02 00 0 VALVE CONE 1 34 SRB 0507 02 03 00 0 VALVE SCREW 1 35 FLT 0507 02 05 00 0 FILTER SCREEN 1 36 KSK 0507 02 06 00 0 SPRING BRACKET 1 37 SPR 000057...

Страница 38: ...4 WBJ 0507 14 00 00 0 DIE DRIFT 1 5 PJM 000010 TOOL CONTAINER 1 6 KRB 000001 SNAP HOOK 2 7 LNC 000008 CHAIN 1 5 m 1 8 PWD 0507 19 00 00 5 HYDRAULIC HOSES AND CONTROL CABLE 1 9 SKR 0507 18 00 00 0 META...

Страница 39: ...9 10 38 32 30 31 35 36 2 3 4 1 26 23 17 22 12 15 14 9 24 53 41 55 20 11 19 25 13 5 34 37 16 29 7 33 6 40 18 27 28 43 42 8 45 49 52 47 50 28 51 48 21 This document is protected by copyrights Copying us...

Страница 40: ...COUPLING CAP 1 24 ZLC 000190 HYDRAULIC CONNECTOR 1 4BSPP 1 4 NPT 1 25 SRB 000354 LOW HEAD SOCKET CAP SCREW M6x16 4 26 SRB 000255 HEX SOCKET HEAD CAP SCREW M5x10 2 27 SRB 000194 FULL THREAD HEX HEAD B...

Страница 41: ...UP BUTTON WIRE SET 1 51 PRS 000317 SEAL O RING 10 82x1 78 2 52 PRS 000321 SEAL O RING 12 42X1 78 4 53 PRS 000299 SEAL O RING 30 2x3 1 55 KRP 0507 01 00 00 1 BODY 1 This document is protected by copyr...

Страница 42: ...9 101 20 28 4 22 39 37 32 41 17 8 12 29 49 27 50 73 57 30 56 72 61 68 62 89 75 56 47 57 56 30 91 51 45 34 87 21 93 78 40 38 52 36 19 53 30 80 5 76 58 92 95 96 6 66 18 65 90 67 37 46 103 3 99 15 14 16...

Страница 43: ...3 8 x M18x1 5 1 21 KRP 000005 STRAIGHT COUPLING 1 4 x M18x15 1 22 KRP 000077 STRAIGHT COUPLING ADAPTER 3 8 1 4 1 23 KOL 000090 WHEEL 200x20 2 24 MGS 000019 NEODYMIUM MAGNET 12x6 1 25 OLJ 000001 HYDRAU...

Страница 44: ...1 74 TLC 0517 03 02 00 0 PISTON ROD ASSY 1 75 PRS 000306 SEAL O RING 100x3 1 76 USZ 000032 SEAL 100x89x4 2 1 77 USZ 000031 SEAL 60x70 7x4 2 1 78 PPC 0517 03 02 03 0 VALVE PUSHER 1 79 KRK 0517 03 02 04...

Страница 45: ...1 09 ITEM PART NUMBER DESCRIPTION Q TY 103 KLC 000008 5 MM HEX WRENCH 1 104 SKR 0517 92 00 00 0 TOOL BOX 1 not shown in the drawing This document is protected by copyrights Copying using or distribut...

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