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Appendix: Important notes for crane operators and crane operating companies 
 

© 2009   Hirschmann Automation and Control GmbH · Branch Office Ettlingen · eMail: [email protected] ·  www.hirschmann.com 

45

 

24 183 19 1012e (Generic) / 2009-02-26 / Rev. 01 / rk. 

 

NOTICE 1

 

Cut-out values for boom cranes with load-bearing capacity which 
varies depending on the differing load

 

 

The crane cut-out values are determined by us on the basis of the load tables and design drawings specified by 
the crane manufacturers. 

These theoretical cut-out values must be checked by tests on the crane with balanced test loads in all operating 
modes and at least with the following equipment depending on the crane design. 

 

Cranes with fixed boom length during operation: 

Smallest, middle and largest radius at shortest, middle and longest boom length, and at these boom lengths 
at the shortest, middle and longest tip booms. 
 

 

Cranes with boom length which can change during operation: 

Smallest, middle and largest radius at every length stage and all tip booms. 

 
 
 
 
 

NOTICE 2 

Important information for the crane driver

 

 
The LMI is an operating aid which warns the crane driver of an imminent overload to prevent personal injury or 
damage to property. 

This system cannot and is not intended to be used as a substitute for the crane driver’s good judgement or 
experience or the application of acknowledged safe working practices when using cranes. It does not release 
the crane driver from his responsibility for safe operation of the crane. He must ensure that he understands and 
complies fully with the information and instructions displayed. Before he starts work with the crane, the crane 
driver must have thoroughly read and understood the entire manual to ensure that he knows the operation and 
the limits of the LMI and the crane. Perfect functioning depends on the correct daily checking of the system and 
compliance with the operating information provided in this manual. 

 

The system can only help the crane driver if the LMI is correctly set and the right load table and correct 
operating mode number is entered for the particular equipment. To prevent damage to property and serious or 
even fatal injury to people, the correct setting of the LMI must be guaranteed before crane work begins.

 

 

This system can be fitted with a manually operated external device (key switch / button) 
which bypasses the cut-out function of the LMI or lift limit switch system. The switch or 
button may only be actuated in emergencies and by authorised personnel. Non-compliance 
with these instructions can result in damage to property and serious or even fatal injuries to 
people. 

 

Содержание iVISOR mentor QVGA

Страница 1: ...83 19 1012e Generic 2009 02 26 Rev 01 rk iVISOR mentor QVGA User Manual Edition 2 2009 Rev A The order code for this document is 24 183 19 1012e Generic Contents General Information Important Notes Wa...

Страница 2: ...operation mode setup 15 4 2 Quick adjusting the reeving 20 4 3 Adjusting the language 22 4 4 Working area definition system WADS 23 4 4 1 Radius monitoring 25 4 4 2 Tip height monitoring 26 4 4 3 Boom...

Страница 3: ...of a target actual comparison The actual value resulting from the pressure and angle measurement is compared with the target values stored in the central unit s memory and analysed by the microprocess...

Страница 4: ...ation of the operating instructions set forth in the manual The LMI is not able to provide aid to the crane operator unless it has been properly adjusted and unless the correct load capacity chart and...

Страница 5: ...hed All crane movements that increase the load moment are switched off at the same time The crane specific data specified by the manufacturer such as load capacity charts boom weights centers of gravi...

Страница 6: ...t screen If the system was turned off for more than two hours the setup configuration has to be entered after the system test chapter 4 First the operating mode is determined by an interactive step by...

Страница 7: ...umbers in the illustration correspond to the numbers in the following functional description for each item 1 Data display background lit 2 Bar graph utilisation 3 Prewarning light 4 Overload warning l...

Страница 8: ...depending on the operating mode such as load values geometry and crane data symbols etc The design enables good legibility even in bright sunlight and at night too thanks to the integrated background...

Страница 9: ...1 rk Data display example w o man basket Notes If required various symbols are displayed in the status indication field refer to chapter 3 3 If required active working area limits are displayed by the...

Страница 10: ...of rated moment red Overload range 100 of rated moment 3 Pre warning light When this amber display light comes on this indicates that the utilisation of the crane has reached the specified pre warning...

Страница 11: ...A hoist limit situation occurs when the hook block comes into contact with the boom head The danger exists in such situations that the hoist rope will break causing the load to fall A hoist limit situ...

Страница 12: ...183 19 1012e Generic 2009 02 26 Rev 01 rk 8 Function keys F1 F4 Function keys with the allocated symbol During normal operation 9 Info key Key to bring system information and service menus Refer to ch...

Страница 13: ...king radius changes due to a change of angle or radius the display changes back to the actual load and the tare function is ended NOTE The actual load includes the load suspension device the lifting c...

Страница 14: ...y 1 Some of the symbols flash depending on the operating status LMI error in combination with a code refer to error code list Constant radius monitoring active Flashing limit reached or exceeded Const...

Страница 15: ...he system should execute this configuration procedure 4 1 Interactive operation mode setup It is necessary to setup the mode of operation of the LMI system every time the crane structure has been chan...

Страница 16: ...irm the previous made entries or to renew the setup The system will temporarily interrupt the movements of the crane during the setup procedure Check the displayed values before confirming them Start...

Страница 17: ...main boom 2 Main boom with jib Cursor to next position Cursor to previous position Confirm selection go to next step Select jib length if jib operation was selected 1 short jib 2 long jib Cursor to n...

Страница 18: ...2 360 Cursor to next position Cursor to previous position Confirm selection go to next step Select hoist 1 main hoist 2 auxiliary hoist Cursor to next position Cursor to previous position Confirm sel...

Страница 19: ...rsor to previous position Confirm selection go to next step Select reeving not with man basket operation Increase value Decrease value Confirm reeving go to next step Confirm inputs In this menu scree...

Страница 20: ...odified Calling up the function Actuate SEL key The system will temporarily interrupt the movements of the crane during the setup procedure Start setup procedure Note Start of setup reeving procedure...

Страница 21: ...e Generic 2009 02 26 Rev 01 rk Confirm inputs In this menu screen the operator is prompted to confirm the entries once again Please check the displayed values before confirming them Discard settings a...

Страница 22: ...h allows language selection for the display menus The following languages are selectable English German French Spanish and Russian Call up the function from the normal operating screen Contrast settin...

Страница 23: ...ceeded clear display of the programmed limit value in an information menu screen The Working area definition function described below is an aid for moving the crane within adjustable boom ranges Reach...

Страница 24: ...09 02 26 Rev 01 rk Calling up the function Actuate LIM key Overview menu with symbols appears with any previously programmed limits Refer to chapter Radius monitoring 4 4 1 Tip height monitoring 4 4 2...

Страница 25: ...ent boom radius as minimum limit the last saved value for the min boom radius is displayed switch monitoring of minimum boom radius on off having switched on the relevant symbol appears near the limit...

Страница 26: ...ts edit radius limit edit height limit edit boom angle limit Go to next key level switch monitoring of maximum tip height on off having switched on the relevant symbol appears near the limit value and...

Страница 27: ...ent boom position as upper angle limit the last saved value for the upper boom angle is displayed switch monitoring of upper boom angle on off having switched on the relevant symbol appears near the l...

Страница 28: ...function Overview menu with symbols appears with any previously programmed limits edit radius limit edit height limit edit boom angle limit Go to next key level edit slew angle limit edit virtual wall...

Страница 29: ...2 26 Rev 01 rk save current slew angle as left limit the last saved value for the left slew angle is displayed switch monitoring of left slew angle on off having switched on the relevant symbol appear...

Страница 30: ...walls always keep a safe working distance to any obstacles Never work outside a safe working area as outlined by common practice standards and manuals A virtual wall is set by defining two points To p...

Страница 31: ...a to start a wall having pressed SET the point is marked by X delete existing walls back to limits main menu move the boom tip to an other point of the imaginary wall and set the second point in the w...

Страница 32: ...gs which affect system behaviour can also be made Access to these menus is therefore code protected and reserved only for trained service personnel NOTE The service menus described in this user manual...

Страница 33: ...mann de www hirschmann com 33 24 183 19 1012e Generic 2009 02 26 Rev 01 rk Entry to calibration menus abort input of service code increase marked numeric value reduce marked numeric value mark the nex...

Страница 34: ...hmann com 34 24 183 19 1012e Generic 2009 02 26 Rev 01 rk 5 1 Overview LMI values Call up the function from the normal operating screen Contrast setting Delete all working area limits Info screen oper...

Страница 35: ...angles displayed match the actual angles Check that the slew angle displayed match the actual slew angle Check that the crane radius displayed matches the actual radius Check the load display by lifti...

Страница 36: ...short description is for information purpose only For detailed description of the calibration procedure refer to the service manual To start the function Actuate the INFO key to service menu access i...

Страница 37: ...ly the hydraulic connection to the pressure sensors for leaking oil Personnel without special training may only remedy the operating problems listed in the error table and must not replace any mechani...

Страница 38: ...rror is detected by the system a message appears on the data display 1 starting with an E followed by a two digit code which indicates the reason for the malfunction The error codes listed in the foll...

Страница 39: ...om to a permitted area Boom has been extended either too far or not far enough e g if it is prohibited to go beyond a certain maximum boom length or with load curves for jibs where the main boom has t...

Страница 40: ...mit value in measuring channel angle main boom Electronic component in the measuring channel defective Replace sensor unit Angle potentiometer defective Replace angle sensor E16 Fallen below lower lim...

Страница 41: ...pper limit value in measuring channel main boom angle has been exceeded refer to E15 refer to E15 E26 Upper limit value in measuring channel angle 2 has been exceeded refer to E16 refer to E16 E27 Upp...

Страница 42: ...read memory The CRC verification of the monitored write read memory provides an incoherent result The CRC sign of the monitored write read memory is wrong The buffer battery is decharged 2V at 1kOhm C...

Страница 43: ...external module PDB variable invalid Connect digital I O external CAN module E68 Error in the can bus data transfer of the force sensor unit See E62 See E62 E69 Error in the can bus force sensor unit...

Страница 44: ...nd setup datalogger again EDC Datalogger watchdog activated datalogger processing time limit exceeded Reset system Connect PC terminal and watch error messages EDD Battery empty Battery check detected...

Страница 45: ...ystem cannot and is not intended to be used as a substitute for the crane driver s good judgement or experience or the application of acknowledged safe working practices when using cranes It does not...

Страница 46: ...erload protection overload cut out is thus an emergency switch which in the event of the crane being overloaded disables all movements which would increase the load moment and thus prevents possible d...

Страница 47: ...ive gear not cutting out sufficiently quickly In this case accidents cannot be completely ruled out despite an overload protection being fitted This applies for example for under hooking of the load o...

Страница 48: ...re used The shielding layer must be made so that it is readily conductive over the surface at all connections Connecting the crane earth and the electronic earth at only one point in the system 2 The...

Страница 49: ...ion in the event of skin coming into contact with broken LCD displays Therefore in the event of contact wash the wetted areas of the body thoroughly with soap Particular care is called for in the even...

Страница 50: ...tlingen eMail info ecs hirschmann de www hirschmann com 50 24 183 19 1012e Generic 2009 02 26 Rev 01 rk Rev Date Changes Name Rev A 2009 02 26 First edition System software SQG2 V 3 14 LMI software LS...

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