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3.0  Structural design 

The RD/VD..Ex roof fans are directly driven fans with motors located directly in the air stream. The air flow direction is 
through the motor (suction). The casings, support profiles and inlet nozzles are made from aluminium. The base plate 
on the intake-side and the motor mount are made from galvanised sheet steel.
These types have a high performance impeller with aluminium blades. The dynamic balancing takes place according 
to ISO 1940 T1, class 6,3. ATEX-certified motors pursuant to Directive 2014/34/EU (Equipment Safety Act) are used 
as standard.

3.1  Assembly – Installation  
 

All safety regulations must be observed during assembly and installation!

The fan is delivered in standard execution as a complete unit, i.e. ready for installation. Before delivery, every fan is 
tested at the factory. After unpacking and before installation the following points should be checked::
– damages from transport.
– unhindered running of impeller.
– uniform distance from impeller (cover plate) and inlet nozzle (minimum air gap, see 3.2).
– The installation location must be suitable for the roof fan with regard to type, condition, ambient temperature and 

ambient medium. The substructure must be level with sufficient load-bearing capacity.

– The roof fans are designed for base installation. There are 4 drill holes in the base plate of the fan for attachment to 

the base. Place the fan with the base plate on the base (see accessories). In this respect, observe the respective 
installation and operating instructions for the flat roof bases. Tighten the base screws evenly in order to prevent 
warping.

– There must be a straight, flat pipe section or an unimpeded intake for the intake area. The discharge area must not 

be blocked and a minimum distance of 1 m to the fan must be observed. The fan must be easily accessible for cle-
aning and maintenance purposes, particularly the terminal box/isolator switch.

– The casing must not be deformed or warped during installation (minimum air gap test, see 3.2).

3.2  Minimum air gap in compliance with the material combinations 

Before installing check the minimum air gap between the impeller (cover plate) and the inlet nozzle according to the 
following table:

 

If the stated values do not correspond to the specified dimensions, the fan may 
not be installed or operated. 

For questions, please contact the Helios customer service. 

 

Own repair attempts are strictly prohibited!

3.3  Maximum permissible vibration limits according to ISO 14694 / ISO 10816-3

3.4  Recommended tightening torque for mounting screws

The following tightening torques for connection of mounting nuts and screws (grade 8.8) are to be used:

3.5  Functional safety - Emergency operation

When using the roof fan in important technical supply function it must be installed in such a way that with fan failure 
automatically an emergency operation is guaranteed. Suitable solutions are e.g.: Parallel operation of two devices of 
lower performance with separated current supply, standby roof fan, alarm and emergency ventilation systems.

 

ATTENTION 

m

 

ATTENTION 

m

max. permissible vibration limits for a fan power < 75 kW

Commissioning

Alarm

Switching off

stationary mounted

set up flexible

stationary mounted

set up flexible

stationary mounted

set up flexible

[mm/s]

[mm/s]

[mm/s]

[mm/s]

[mm/s]

[mm/s]

4,5

6,3

7,1

11,8

9,0

12,5

Screw size

Tightening torque

M8

20 Nm

M10

35 Nm

4

RD.. 

 and VD.. 

– Roof fans

Installation and Operating Instructions

Type

Minimum air gap  

„S“

RDD/VDD 200/.. Ex

2 mm

RDD/VDD 225/.. Ex

2 mm

RDD/VDD 250/.. Ex

2 mm

RDD/VDD 315/.. Ex

2,4 mm

RDD/VDD 355/.. Ex

2,7 mm

RDD/VDD 400/.. Ex

3 mm

RDD/VDD 450/.. Ex

3,4 mm

RDD/VDD 500/.. Ex

3,8 mm

RDD/VDD 560/.. Ex

4,2 mm

RDD/VDD 630/.. Ex

4,8 mm

     EN    

CHAPTER 3 

ASSEMBLY

 S 

Laufrad

 (Deckscheibe)

Düse

Fig.3

Impeller (cover plate)

Inlet nozzle

Содержание RDD 200/4 EX

Страница 1: ...Explosionsgesch tzte Baureihen Explosion proof series RD VD Dachventilatoren Roof fans DE Helios Ventilatoren MONTAGE UND BETRIEBSVORSCHRIFT INSTALLATION AND OPERATING INSTRUCTIONS EN...

Страница 2: ...ND WARTUNG Seite 5 4 0 Instandhaltung und Wartung Seite 5 4 1 Reinigung Seite 6 4 2 Hinweise St rungsursachen Seite 6 4 3 Ersatzteile Seite 7 4 4 Stilllegen und Entsorgen Seite 7 KAPITEL 5 TECHNISCHE...

Страница 3: ...s durch trockene luft und staubdichte Verpackung Kunst stoff beutel mit Trockenmittel und Feuchtigkeits in di ka to ren Der Lager ort muss ersch tterungsfrei wassergesch tzt und frei von Temperatur sc...

Страница 4: ...chen Geh use und Laufrad erforderlich 1 10 Ger uschangaben Die Ger uschangaben beziehen sich auf die unter Kapitel 3 1 beschriebene Anordnung Geh usevariationen un g nstige Betriebsbedingungen etc k n...

Страница 5: ...uverh ltnisse kann ein Ber hrungsschutz saugseitig erforderlich sein Ventilatoren die durch ihre Einbauweise z B Anschluss an L ftungskan le gesch tzt sind ben tigen kein Schutzgitter wenn die Anlage...

Страница 6: ...stabstand von 1 m zum Ventilator einzuhalten Der Ventilator muss f r Reinigungs und Wartungszwecke leicht zug nglich sein insbesondere der Klemmenkasten Revisionsschalter Das Geh use darf bei der Mont...

Страница 7: ...h tung Drehrichtung des Laufrades pr fen durch kurzzeitiges Einschalten beim Pr fen der Drehrichtung eine Schutzbrille tragen Stromaufnahme mit Leistungsschildangabe vergleichen Motorschutzeinrichtung...

Страница 8: ...ntilators pr fen Zu und Abstr mung pr fen freihalten falsche Spannung Anschluss pr fen ndern Lagersch den Lager durch Hersteller ersetzen lassen Verschmutzung reinigen unzureichende Nachstr mung Nachs...

Страница 9: ...X D B C LK Y Baureihe VD 180 710 Vertikal ausblasend A B LK Y C D E H G elektrischer Anschluss X VD 180 320 245 213 6 x M6 10 309 30 175 56 Klemmen kasten VD 200 425 330 259 405 249 50 VD 225 50 VD 2...

Страница 10: ...lasse Z ndschutzart des Motors Kennzeichnung Herstelljahr Art Nr SNR Seriennummer und PC Produktionscode Nummer identifizieren den Ventilator eindeutig 5 2 Motortypenschild Eine Kopie des Motortypensc...

Страница 11: ...Farbcode nach IEC 757 U BN br braun brown V GY gr grau grey W BK sw schwarz black TP WH ws wei white PE YE GN ge gn gelb gr n yellow green TP TP 1 2 L3 L2 L1 L1 L2 L3 TP PE TP L1 L2 TP TP 3 Motor mit...

Страница 12: ...hluss Verlegung nach VDE JA 3 Mindestluftspalt gepr ft JA Wert 4 Freier Lauf des Laufrades gepr ft JA 5 Stromaufnahme gemessen vgl mit Typenschild JA Wert 6 F rder und Drehrichtung gepr ft JA 7 Schwin...

Страница 13: ...7 Fehlerschleifen Impedanz TN System oder Erdungswiderstand IT System ausreichend 8 Isolationswiderstand ist ausreichend 9 Die automatische elektrische Schutzeinrichtung spricht in zul ssigen Grenzwer...

Страница 14: ...12 RD und VD Dachventilatoren Montage und Betriebsvorschrift DE...

Страница 15: ...13 RD und VD Dachventilatoren Montage und Betriebsvorschrift Notizen DE...

Страница 16: ...eration Page 5 CHAPTER 4 INSPECTION AND MAINTENANCE Page 5 4 0 Inspection and maintenance Page 5 4 1 Cleaning Page 6 4 2 Information Fault causes Page 6 4 3 Spare parts Page 7 4 4 Put out of service a...

Страница 17: ...oisture indicators The storage place must be water proof vibration free and free of temperature variations The storage temperature of 20 C to 40 C must not be exceeded When storing for several months...

Страница 18: ...inquiry is necessary Helios explosion proof fans are in accordance with the specification ATEX Directive 2014 34 EU Equipment Safety Act For the evaluation of the explosive area an allocation into zo...

Страница 19: ...ull your fingers arms in Only operate with mounted safety devices Do not put objects into the rotating impeller Risk of damage The roof fans have a fixed direction of motor rotation which is marked on...

Страница 20: ...observed The fan must be easily accessible for cle aning and maintenance purposes particularly the terminal box isolator switch The casing must not be deformed or warped during installation minimum ai...

Страница 21: ...ller by switching on for a short time when checking the direction of rotation wear protective goggles compare current consumption with data on the rating plate test functioning of motor protection dev...

Страница 22: ...Supply line insulation damaged Replace supply lines Motor protection switch triggered Tight bearing Have bearing replaced by manufacturer Impeller touching Clean have impeller replaced by manufactu r...

Страница 23: ...0 710 Vertikal ausblasend A B LK Y C D E H G elektrischer Anschluss X VD 180 320 245 213 6 x M6 10 309 30 175 56 Klemmen kasten VD 200 425 330 259 405 249 50 VD 225 50 VD 250 580 450 286 450 279 VD 31...

Страница 24: ...f protection of the motor Classification Year of manufacture Art Nr Ref no SNR serial number and PC production code number identify clearly the fan 5 2 Motor type plate A copy of the motor type plate...

Страница 25: ...ode nach IEC 757 U BN br braun brown V GY gr grau grey W BK sw schwarz black TP WH ws wei white PE YE GN ge gn gelb gr n yellow green TP TP 1 2 L3 L2 L1 L1 L2 L3 TP PE TP L1 L2 TP TP 3 Motor mit TP KL...

Страница 26: ...on to VDE YES 3 Minimum air gap checked YES Value 4 Unhindered running of impeller checked YES 5 Current consumption measured YES Value compare with type plate 6 Airflow direction and direction of rot...

Страница 27: ...isfactory physical check visual check 7 Fault loop impedanz TN system or earthing resistance IT system satisfactory 8 Isolation resistance is satisfactory 9 Automatic electrical protective devices ope...

Страница 28: ...12 RD and VD Roof fans Installation and Operating Instructions EN...

Страница 29: ...13 RD and VD Roof fans Installation and Operating Instructions Notes EN...

Страница 30: ...14 RD and VD Roof fans Installation and Operating Instructions Notes...

Страница 31: ...15 RD and VD Roof fans Installation and Operating Instructions Notes...

Страница 32: ...IOS Ventilatoren GmbH Co KG Lupfenstra e 8 78056 VS Schwenningen F HELIOS Ventilateurs Le Carr des Aviateurs 157 av Charles Floquet 93155 Le Blanc Mesnil Cedex CH HELIOS Ventilatoren AG Tannstrasse 4...

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