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Table of Contents

    

 

1.     IMPORTANT SAFETY INSTRUCTIONS  …………………………………………………………. 

 

                3 

2.     General Information  ………………………………………………………………………………….. 

 

                6 

   2.1.    Introduction 

 

 

 

 

 

 

 

 

 

 

   2.2.    Primary Features 

 

 

 

 

 

 

 

 

 

 

   2.3.    Product Dimensions   

 

 

 

 

 

 

 

 

                6 

3.     Energy Efficiency Overview  ………………………………………………………………………... 

 

                7 

4.     Installation and Wiring  ……………………………………………………………………………… 

 

                7 

   4.1.     Pump Location 

 

 

 

 

 

 

 

 

 

 

   4.2.     Pump Mounting 

 

 

 

 

 

 

 

 

 

 

   4.3.     Pipe Sizing Chart 

 

 

 

 

 

 

 

 

 

 

   4.4.     Plumbing   

 

 

 

 

 

 

 

 

 

                8 

   4.5.     Electrical   

 

 

 

 

 

 

 

 

 

                9  

   4.6.     Electrical Specs 

 

 

 

 

 

 

 

 

 

 

   4.7.     Voltage 

 

 

 

 

 

 

 

 

 

 

 

   4.8.     Grounding and Bonding 

 

 

 

 

 

 

 

 

 

   4.9.     Wiring 

 

 

 

 

 

 

 

 

 

 

              10 

   4.10.   Remote Control Wiring / Operation 

 

 

 

 

 

 

 

              10 

   4.11.   Digital Control Interface Orientation 

 

 

 

 

 

 

                              11 

   4.12.   Interface Wall Mounting 

 

 

 

 

 

 

 

                              11 

5.     Wiring Diagrams  ……………………………………………………………………………………                                        14 
   5.1.     Input Power/Motor Wiring  (Required)   

 

 

 

 

 

                              14 

   5.2.     Wall Mounted Digital Control Interface Wiring (Optional)   

 

 

 

                              14 

   5.3.     Hayward Control Wiring (For remote control of pump speed) 

 

 

 

 

              15 

   5.4.     External Relay Speed Control Wiring (For remote selection of pump speed) 

 

 

                              16 

   5.5.     Remote Stop Switch Wiring  (Optional)   

 

 

 

 

 

                              17 

6.     Startup & Operation  …………………………………………………………………………………                                       17 
   6.1.     Prior to Start-Up 

 

 

 

 

 

 

 

 

 

              17 

   6.2.     Starting/Priming the Pump 

 

 

 

 

 

 

 

 

              17 

   6.3.     User Interface Summary 

 

 

 

 

 

 

 

 

              19 

   6.4.     Menu Outline 

 

 

 

 

 

 

 

 

 

              20 

              LifeStar® VS Password Protection 

 

 

 

 

 

 

 

              21 

   6.5.     Initial Startup 

 

 

 

 

 

 

 

 

 

              22 

   6.6.     Configuration Menu  

 

 

 

 

 

 

 

                              22 

   6.7.     Timer Menu 

 

 

 

 

 

 

 

 

 

              24 

   6.8.     Preset Speed Setup Menu 

 

 

 

 

 

 

 

 

              25 

   6.9.     Diagnostic Menu 

 

 

 

 

 

 

 

 

 

              26 

   6.10.   Stop/Resume 

 

 

 

 

 

 

 

 

 

              27 

   6.11.   Quick Clean 

 

 

 

 

 

 

 

 

 

              27 

   6.12.   Remote Stop 

 

 

 

 

 

 

 

 

 

              28 

7.     Maintenance  …………………………………………………………………………………………. 

                              28 

8.     Storage  ………………………………………………………………………………………………. 

                              28 

   8.1.     Storing Pump for Winterization 

 

                           

 

 

 

 

              29 

9.     Shaft Seal Change Instructions  ……………………………………………………………………… 

                              29 

   9.1.     Removing the Motor Assembly    

 

 

 

 

 

 

 

              29 

   9.2.     Removing the Impeller 

 

 

 

 

 

 

 

 

              29 

   9.3.     Removing the Ceramic Seat 

 

 

 

 

 

 

 

                              30 

   9.4.     Seal Installation 

 

 

 

 

 

 

 

 

 

              30 

   9.5.     Replacing the Impeller and Diffuser 

 

 

 

 

 

 

 

              30 

   9.6.     Replacing the Motor Assembly 

 

 

 

 

 

 

 

              30 

10.   Replacement Parts   ………………………………………………………………………………….. 

                              31 

   10.1.   Parts Diagram 

 

 

 

 

 

 

 

 

 

              32 

   10.2.   Parts Listing 

 

 

 

 

 

 

 

 

 

              32 

11.    Troubleshooting   ……………………………………………………………………………………. 

                              33 

   11.1.   General Problems 

 

 

 

 

 

 

 

 

 

              34 

   11.2.   Check System Messages            

 

 

 

 

 

 

 

              35 

12.    Warranty   …………………………………………………………………………………………… 

                              36 

 
 
 

USE ONLY HAYWARD GENUINE REPLACEMENT PARTS 

          _____________________________________________________________________________________ 

Hayward Flow Control                                     

www.haywardflowcontrol.com

                               1-888-HAY-INDL (1-888-429-4635) 

                                                                                                                                         

IS3401VSPFC Rev A 12/08/14 

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Содержание LifeStar VS

Страница 1: ...and features an easy to use digital control interface that can be mounted in four different positions on the pump or removed and mounted on the wall for total user convenience NOTE To prevent potentia...

Страница 2: ...Prior to Start Up 17 6 2 Starting Priming the Pump 17 6 3 User Interface Summary 19 6 4 Menu Outline 20 LifeStar VS Password Protection 21 6 5 Initial Startup 22 6 6 Configuration Menu 22 6 7 Timer Me...

Страница 3: ...ced only by a qualified professional CAUTION All electrical wiring MUST be in conformance with all applicable local codes regulations and the National Electric Code NEC USE OF NON HAYWARD REPLACEMENT...

Страница 4: ...hout the test button being pushed a ground current is flowing indicating the possibility of an electric shock Do not use this pump Disconnect the pump and have the problem corrected by a qualified ser...

Страница 5: ...separation of pump components Strainer cover must be properly secured to pump housing with strainer cover lock ring Before servicing the circulation system all system and pump controls must be in off...

Страница 6: ...forms without the need for additional accessories Digital control interface that can be mounted in four different positions on the pump or removed and mounted on the wall No rib extra large basket des...

Страница 7: ...e running the pump for a longer period of time in order to meet the turnover requirements for proper sanitation After setting the pump speed s it is recommended you check that all other equipment wate...

Страница 8: ...ate See section 6 6 item 7 4 4 Plumbing 1 Use PTFE tape to seal threaded connections on molded plastic components All plastic fittings must be new or thoroughly cleaned before use NOTE Do NOT use Plum...

Страница 9: ...than 110 253 VAC of rated voltage 203 when pump is running at full load consult the power company 4 8 Grounding and Bonding 1 Install ground bond and wire pump in accordance with local or national el...

Страница 10: ...operating at an appropriate flow rate to operate the other equipment as defined by the timers set in the Timer Menu See section 6 7 4 10 Remote Control Wiring Operation The LifeStar VS pump can be co...

Страница 11: ...s Figure 4 13 2 5 Mount the wall mount plate in the desired location Figure 4 12 3 6 Connect the interface cable as shown in the Wall Mounted Digital Control Interface Wiring Diagram shown in section...

Страница 12: ...trol Interface for Wall Mounting Figure 4 12 2 Adding the Blank Cover USE ONLY HAYWARD GENUINE REPLACEMENT PARTS _____________________________________________________________________________________ H...

Страница 13: ...agram See section 5 5 7 Wiring for remote control and or remote stop functions must be routed through the conduit opening labeled DATA Use a multi conductor jacketed cable suitable for the installatio...

Страница 14: ...connectors for wiring connection to display and motor drive board taking care to note the wire colors and corresponding numbers next to the connectors Do not connect to the upper input terminals show...

Страница 15: ...numbers next to the connectors Do not connect to the upper input terminals shown as light gray above Once installed Remote Control Mode must be set to Standalone Hayward in the pump Configuration Men...

Страница 16: ...ion Menu see section 6 6 Preset Speeds 1 4 and Quick Clean are disabled when the pump is remotely controlled When Inputs 1 3 are activated via the control relays timer speeds 1 8 are selected accordin...

Страница 17: ...water pressure has been released using the filter manual air relief valve before removing pump strainer cover WARNING All suction and discharge valves MUST be OPEN as well as filter air relief valve i...

Страница 18: ...ore details 4 If water source is higher than the pump pump will prime itself when suction and outlet valves are opened If water source is lower than the pump unscrew and remove strainer cover fill str...

Страница 19: ...ameters 3 Status LEDs The CHECK SYSTEM LED will illuminate when the pump is experiencing an error condition The TIMERS ACTIVE LED will illuminate once timers have been programmed to run the pump even...

Страница 20: ...er X where X equals 1 through 8 3 Preset Speed Setup Menu see section 6 8 to program the 4 preset speeds a Speed X Name where X equals 1 through 4 b Speed X Duration where X equals 1 through 4 c Speed...

Страница 21: ...prompted to enter the password to unlock the display when any of the display buttons other than Stop Resume are selected The user may use Stop Resume to stop the pump and resume normal operation witho...

Страница 22: ...ss hold and buttons for several seconds to unlock Configuration Menu 2 Use to enter Configuration Menu 3 4 Use to change clock setting Use if clock is correct 5 Adjust day time setting Move to next se...

Страница 23: ...or the pump When communicating with OmniLogic the Comm Bus Address screen is not shown and the HUA Hayward Unique Address is used If Relay Control is selected the timer speed settings are invoked when...

Страница 24: ...Move to next menu item 18 6 7 Timer Menu Buttons Screen Used Comments 1 Use to enter Timer Menu 2 3 Use to change displayed timer Use to skip to next timer 4 Use to rename timer Use to set motor spee...

Страница 25: ...o allow the pump to be stopped without having to remove power 6 8 Preset Speed Setup Menu Buttons Screen Used Comments 1 Use to enter Speeds Menu 2 Use to rename displayed speed Move to next menu item...

Страница 26: ...ess for communication 10 Use to view event log Note For troubleshooting purposes the Event Log will record the last twenty error trip conditions and or status messages as well as the amount of time th...

Страница 27: ...ick Clean Screen 1 2 3 Note The above message will be displayed while Quick Clean is running USE ONLY HAYWARD GENUINE REPLACEMENT PARTS ________________________________________________________________...

Страница 28: ...y Use only a low pressure below 5 PSI high volume blower when air purging the pump filter or piping ATTENTION Allowing the pump to freeze with water in it will void the warranty ATTENTION If the Haywa...

Страница 29: ...rive removal and mounting Refer to Figure 10 1 1 for pump component locations Exercise extreme care in handling both the rotating and the stationary sections of the two part replacement seal Foreign m...

Страница 30: ...ack polished surface facing the ceramic seat 9 5 Replacing the Impeller and Diffuser 12 Screw the impeller item 12 onto the motor shaft in a clockwise direction and screw the impeller screw item 10 in...

Страница 31: ...eads are not pinched between the drive enclosure and the motor during assembly The drive mounting screws must be tightened to 30 inch pounds USE ONLY HAYWARD GENUINE REPLACEMENT PARTS ________________...

Страница 32: ...S Strainer Cover O Ring 1 6 1AX3SESM Strainer Basket 1 7 1AX3SESZ8 Diffuser Screw 1 8 Diffuser O Ring 1 9 1AX3SESB3 Diffuser 1 10 1AX3SESZ1 Impeller Screw 1 11 Impeller Ring 12 1AX3SES20C Impeller wit...

Страница 33: ...s OFF 1 Check for low voltage or power drop at the motor frequently caused by undersized wiring Contact a qualified professional to verify the electrical connections Motor Hums But Does NOT Start 1 Im...

Страница 34: ...5 Plugged restricted or damaged impeller Replace the impeller including a new seal assembly Noisy Pump 1 Air leak in suction piping cavitations caused by restricted or undersized suction line or leak...

Страница 35: ...ystem Drive is overheated Indicates that the internal components of the drive have become overheated Motor airflow path should be checked for obstructions and cleared if present Check ambient temperat...

Страница 36: ...warranty set forth above is the only warranty applicable to Hayward products and in no event shall Hayward be liable for any delay work stoppage cartage shipping loss of use of equipment loss of time...

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