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4 HASCO hot runner
1
Introduction .................................................................................................................................... 6
1.1
Symbols used ........................................................................................................................... 6
1.2
Notations .................................................................................................................................. 6
2
Safety instructions ......................................................................................................................... 6
2.1
Intended use ............................................................................................................................ 6
2.2
Information for operators and users ......................................................................................... 6
3
Structure and functionality ........................................................................................................... 7
3.1
General information ................................................................................................................. 7
3.2
Structure ................................................................................................................................... 7
3.2.1
Display (1) ......................................................................................................................... 9
3.2.2
LED strip (3) ...................................................................................................................... 9
3.2.3
Power boards (13) ............................................................................................................ 9
3.2.4
Connections ...................................................................................................................... 9
3.2.4.1 USB connection (2) ...................................................................................................... 9
3.2.4.2 Ethernet connection(9) ................................................................................................. 9
3.2.4.3 RS485 connection (8) .................................................................................................. 9
3.2.4.4 Alarm contacts (7) ........................................................................................................ 9
3.2.4.5 Digital inputs (10) ......................................................................................................... 9
3.3
Identification marking on the controller .................................................................................. 10
3.3.1
Wiring of the plug systems .............................................................................................. 10
4
Commissioning ............................................................................................................................ 10
4.1
Electrical connection .............................................................................................................. 10
4.1.1
Mains electricity .............................................................................................................. 11
4.1.2
Connection to the mains electricity ................................................................................. 11
4.1.3
Connection of the mould ................................................................................................. 11
4.2
Operating and display concept .............................................................................................. 11
4.2.1
Main switch ..................................................................................................................... 11
4.2.2
Status display .................................................................................................................. 11
4.2.3
Operation ........................................................................................................................ 11
5
Start menu .................................................................................................................................... 12
5.1
Navigation bar ........................................................................................................................ 13
5.2
Selection of zones and groups for operation ......................................................................... 14
5.3
Navigation menu .................................................................................................................... 14
5.3.1
Setup ............................................................................................................................... 16
5.3.1.1 Quick start .................................................................................................................. 16
5.3.1.1.1 Groups ................................................................................................................. 16
5.3.1.1.2 Operating mode ................................................................................................... 16
5.3.1.1.3 Setpoint values .................................................................................................... 17
5.3.1.2 Monitoring .................................................................................................................. 18
5.3.1.2.1 Temperature monitoring ....................................................................................... 18
5.3.1.2.2 Sensor fracture monitoring................................................................................... 19
5.3.1.2.3 Residual current monitoring ................................................................................. 20
5.3.1.2.4 Output level monitoring ........................................................................................ 20
5.3.1.2.5 Heating current monitoring................................................................................... 21
5.3.1.3 Heating ....................................................................................................................... 21
5.3.1.4 Mould test ................................................................................................................... 22
5.3.1.5 Others ........................................................................................................................ 23
5.3.1.5.1 Sensor type .......................................................................................................... 23
5.3.1.5.2 Max. output level .................................................................................................. 23
5.3.2
Operation ........................................................................................................................ 24
5.3.2.1 Home view ................................................................................................................. 24
5.3.2.1.1 General presentation ........................................................................................... 24
5.3.2.1.2 Changing the setpoint value and output level ...................................................... 29
5.3.2.1.3 Activating the boost function ................................................................................ 29
5.3.2.1.4 Changing the operating mode ............................................................................. 30