background image

on operating conditions, maintenance, troubleshooting and overhaul of the 

vacuum pump. 

The vacuum pump is intended for industrial use. It shall be handled only by 

qualified personnel. 

 

The allowed media and operational limits according to the “Product 
Description” (page 2) and the “Installation Prerequisites” (page 5) of 
the vacuum pump shall be observed both by the manufacturer and the 
operator.

 

 

The maintenance instructions shall be observed.

 

 

Prior to handling the vacuum pump these operating instructions shall 
be read and understood. If anything remains to be clarified please 
contact Greenco company! 
 

Safety notes

 

The vacuum pump has been designed and manufactured with the 
state-of-the-art technology and latest safety standards. Nevertheless, 
residual risks may remain in case of improper installation or use. These 
operating instructions inform about potential hazards where appropriate. 
Safety notes are tagged with one of the keywords DANGER, WARNING and 
CAUTION as follows: 
 

 

 

Emission of Oil Mist 

 

 

The oil in the process gas is separated to the greatest possible extent, but 

not perfectly. 

 

 

Note

The possibly sensible smell is not caused by droplets of oil, though, 

but either by gaseous process components or by readily volatile and thus 

gaseous components of the oil (particularly additives). 

 

Noise 

The sound pressure level in free field is tested according to EN ISO 2151. 

 

Transport 

Caution

Empty vaccum pump can contain oil left from testing, so make sure 

to keep vertical while transport and storage. Do not tilt or invert the vacuum 

pump. 

 

Transport in Packaging 

Packed on a pallet the vacuum pump is to be transported with a forklift. 

 

Transport without Packaging 

In case the vacuum pump is packed in the carton package lined with internal 

expanding lining

 

 Remove the lining out of the carton. 

If the vacuum pump is lined with corrugated foil in the carton

 

 Remove the corrugated foil from the carton. 

If the vacuum pump is wrapped in foam plastic in the carton

 

 Remove the foam plastic from the carton. 

If the vacuum pump is secured on the base with bolts

 

 Unscrew the bolts between the pump and bolts. 

If the vacuum pump is secured on the base with retaining tape

 

 Remove the retaining tape. 

 

 

 Make sure the eyebolt (391) is intact (replace the damaged ones). 

 Make sure the eyebolt (391) is reliably locked. 

 Attach lifting gear securely to the eyebolt (391) on the cylinder. 

 Attach lifting gear to a crane hook with safety latch . 

 Lift the vacuum pump with a crane hook. 

In case the vacuum pump was bolted to a pallet: 

 

 Remove the stud bolts from the rubber feet. 

 

 

CAUTION 

Do not walk, work or stand under suspended loads

.

 CAUTION

 

The non-OEM spares market offers exhaust filters that are 

geometrically compatible with GREENCO vacuum pumps, but do 

not feature the high retention capacity of genuine GREENCO 

exhaust filters. 

Increased risk of damage to health . 

In order to keep the emission on the lowest possible level only 

genuine Greenco exhaust filters shall be used. 

CAUTION

 

Residual oil is present in gas discharged from vacuum pump. 

Aspiration of gas conveyed by the vacuum pump over extended 

periods can be harmful.   

The room into which the gas conveyed by the vacuum pump is 

discharged must be sufficiently vented. 

            WARNING

 

Disregard of this safety note may lead to accidents with fatal or 

serious injuries. 

DANGER

 

Disregard of this safety note will always lead to accidents with 

fatal or serious injuries. 

            CAUTION

 

Disregard of this safety note may lead to accidents with minor 

inju

r

ies or property damage. 

Содержание 1RV0020

Страница 1: ...IilEEN O 1RV0160 11 RV0200 11 RV0250 11 RV0300 CE 1RV0020 1RV0025 1RV0040 1RV0063 1RV0100 Operating Instruction Rotary Vane Vacuum Pump Manufacturer Zhejiang Greenco Industry Co Ltd...

Страница 2: ...during operation 11 Assessment 11 Change of the exhaust filters 11 Overhaul 12 Removal from Service 12 Temporary Removal from Service 12 Recommissioning 12 Dismantling and Disposal 12 Troubleshooting...

Страница 3: ...d return oil pipe The vacuum pump is thermally suitable for continuous operation 100 output The vacuum pump is provided with oil return valve 280 Unit 1RV0020 1RV0025 1RV0040 1RV0063 1RV0100 Pumping r...

Страница 4: ...e pressure difference between pressure side and suction side oil is being drawn from the oil separator 75 through the oil supply lines 210 and injected on the suction side Together with the sucked gas...

Страница 5: ...ithout Packaging In case the vacuum pump is packed in the carton package lined with internal expanding lining Remove the lining out of the carton If the vacuum pump is lined with corrugated foil in th...

Страница 6: ...he given quantity in the tables below Oil Type Corex HLP D 68 P N 0831 512 575 or a conservation oil from same quality NOTE VCI stands for Volatile Corrosion Inhibitor VCI products film paper cardboar...

Страница 7: ...t to be used for this purpose If the vacuum pump is planned to be used for the suction of gas that contains limited quantities of condensable vapor Provide a shut off valve a drip leg and a drain valv...

Страница 8: ...rmine the intended direction of rotation with the arrow 431 Bump the drive motor 400 Watch the fan wheel of the drive motor 400 and determine the direction of rotation just before the fan wheel stops...

Страница 9: ...conditions Measure the drive motor current and record it as reference for future maintenance and troubleshooting work Version with exhaust filter pressure gauge Read the scale of the exhaust filter pr...

Страница 10: ...um pump cool down In case of oil draining let the vacuum pump cool down for no more than 20 minutes Prior to disconnecting connections make sure that the connected pipes lines are vented to atmospheri...

Страница 11: ...rmal conditions there should be no need to top up oil during the recommended oil change intervals A significant level drop indicates a malfunction see Troubleshooting in page 13 NOTE During operation...

Страница 12: ...Make sure the float valve 200 works normally and the vacuum pump generates limit pressure the prevent the oil from spilling out from discharge port 155 Make sure that the vacuum pump is shut down and...

Страница 13: ...drive motor draws too much current and or the pump flow rate has dropped then the exhaust filters 120 are clogged and must be replaced NOTE Exhaust filters cannot be cleaned successfully Clogged exha...

Страница 14: ...ful material can reside in pores gaps and internal spaces of the vacuum pump Danger to health during dismantling of the vacuum pump Danger to the environment During dismantling of the vacuum pump pers...

Страница 15: ...of damage to equipment Electrical installation work must only be executed by qualified personnel that knows and observes the following regulations IEC 364 or CENELEC HD 384 or DIN VDE 0100 respectivel...

Страница 16: ...losed or partially open position Disassemble the inlet valve clean the mesh screen 261 and the valve 257 as required and reassemble The oil tubing is defective or leaking The oil return pipe 195 is br...

Страница 17: ...r Top up oil Oil burnt from overheating Flush the vacuum pump Replace the oil filter 100 Replace the exhaust filters 120 Fill in new oil see Maintenance in page 8 In case the oil life is too short use...

Страница 18: ...eck the process Observe the chapter Installation and Commissioning Operating Notes Conveying Condensable vapors in page 8 The vacuum pump runs in the wrong direction in the case that it is equipped wi...

Страница 19: ...uck at opening Roll the float valve 200 or replace it when necessary Checking float valve in page 10 Oil return pipe 195 clogged or damaged Clean the clogged oil return pipe 195 replace the damaged oi...

Страница 20: ...19 1RV0020 Exploded drawing Exploded drawing...

Страница 21: ...20 1RV0025 0040 Exploded drawing Exploded drawing...

Страница 22: ...21 1RV0063 0100 Exploded drawing Exploded drawing...

Страница 23: ...Plug 1 89 O ring 1 95 Drain plug 1 96 O ring 1 99 Threaded joint 100 Oil filter 105 End cap of exhaust filter 106 Seal 107 Hex bolts 122 Exhaust filter with O rings 125 Exhaust filter springs 136 Sea...

Страница 24: ...filter 2 159 Discharge valve 2 185 Oil separator seal 1 186 Studs 4 Wearing parts kit Wearing parts kit Description Part No Maintenance kit Including oil filters exhaust filters and related sealing p...

Страница 25: ...justment range 1 6 2 4A 3Ph Motor safety switch Adjustment range 2 4 4 0A 3Ph Motor safety switch Adjustment range 4 0 6 0A 3Ph Motor safety switch Adjustment range 6 0 10 0A 3Ph Motor safety switch A...

Страница 26: ...thout authorization by GREENCO are also out of the guarantee scope The non proper application such as voltage high or low environment temperature will affect the performance and life therefore it will...

Страница 27: ...24 Zhejiang Greenco Industry Co Ltd Rongshi Road Danya Industrial Zone Zeguo Town Wenling Zhejiang 317523 China Tel 86 576 86428999 Fax 86 576 86409555 www greenco cn...

Отзывы: