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temperature rise above the allowable temperature. 

 

Make sure that the environmental conditions comply with the 

protection class of the drive motor (according to the nameplate). 

 

Make sure that the base for placement/mounting base is even. 

 

To warrant a sufficient cooling, make sure there is a clearance of 
minimum 50cm between the pump and nearby wall. 

 

Make sure that no temperature sensitive parts (plastics, wood, 

cardboard, paper, electronics) will touch the surface of the vacuum 

pump. 

 

Make sure that the installation space or location is vented so that a 

sufficient cooling of the vacuum pump is warranted. 

 

 

 

 

 

Make sure that the vacuum pump will not be touched inadvertently 
during operation, provide a guard if appropriate 

 

Make sure that the oil sight glass (83) will remain easily accessible if 
the oil change is meant to be performed on location: 

 

Make sure that the oil drain port (95), the oil filter (100) and the oil fill 

port (88) will remain easily accessible. 

 

Make sure that enough space will remain for the replacement of the 
exhaust filter(s) (120). 

Suction Connection 

 

In case the inlet gas can contain dust or other foreign solid particles: 

    Make sure that a suitable filter (5 micron or less) is installed upstream                           

the vacuum pump. 

 

Make sure that the suction pipeline fits to the suction connection/gas 
inlet (260) of the vaccum pump. 

 

Make sure that the gas will be sucked through a vacuum-tight flexible 
hose or a pipe. 

 

In case of using a pipe

 

 Make sure that the pipe will cause no stress on the vacuum pump's 

connection, if necessary use bellows. 

 

In case of very long suction lines it is prudent to use pipes of large line 
sizes in order to avoid a loss of efficiency. Seek advice from your

 

Geenco representative. 

If two or more vacuum pumps work on the same suction line, if the volume 
of the vacuum system is large enough to suck back oil or if the vacuum shall 

be maintained after switching off the vacuum pump

 

      Provide a manual or automatic operated valve ( =non-return valve) 

in the suction line. 

(the non-return valve that is installed inside the suction connection is not 
meant to be used for this purpose!) 

If the vacuum pump is planned to be used for the suction of gas that 
contains limited quantities of condensable vapor

 

    Provide a shut-off valve, a drip-leg and a drain valve in the suction 

line, so that condensates can be drained from the suction line. 

 

Make sure that the suction line does not contain foreign objects, e.g. 
welding scales. 

Discharge connection 

It is required that the gas should be discharged without any obstruction; do 

not close or plug the discharge pipes or use the vacuum pump for 

compressing air. 

The following guidelines for the discharge line do not apply, if the aspirated 
air is discharged to the environment right at the vacuum pump. 

 

 

Make sure that the discharge line fits to the gas discharge connection 
(155) of the vacuum pump. 

In case of using a pipe

 

   Make sure that the pipe will cause no stress on the discharge 

connection, if necessary use bellows. 

 

Make sure that the line size of the discharge line over the entire 
length is at least as large as the gas discharge connection (153) of 
the vacuum pump. 

In case of very long discharge pipelines it is prudent to use larger line sizes 
in order to avoid a loss of efficiency and an overload of the vacuum pump. 
Seek advice from your Greenco representative. 

Keep the back pressure at the discharge port (155) below 1.3 bar (absolute 

pressure) (Check it by starting the vacuum pump when appropriate). 

 

Make sure that the discharge line either slopes away from the 
vacuum pump or provide a liquid separator or a drip leg with a drain 
cock, so that no liquids can back up into the vacuum pump. 

 

WARNING 

Discharge lines made from non-conducting material can build up 

static charge. 

Static discharge can cause explosion of potentially existing oil 

mist. 

The discharge line must be made of conducting material or 

provisions must be made against static discharge.

CAUTION

The discharged air contains small quantities of vacuum oil. 

Staying in vacuum oil contaminated air bears a risk of damage to 

health. 

If air is discharged into rooms where persons stay, sufficient 

ventilation must be provided for.

 

CAUTION 

Intruding foreign objects or liquids can destroy the vacuum 

pump.

 

 CAUTION 

During operation the surface of the vacuum pump may reach 

temperatures of more than 70

Risk of burns!

 

Содержание 1RV0020

Страница 1: ...IilEEN O 1RV0160 11 RV0200 11 RV0250 11 RV0300 CE 1RV0020 1RV0025 1RV0040 1RV0063 1RV0100 Operating Instruction Rotary Vane Vacuum Pump Manufacturer Zhejiang Greenco Industry Co Ltd...

Страница 2: ...during operation 11 Assessment 11 Change of the exhaust filters 11 Overhaul 12 Removal from Service 12 Temporary Removal from Service 12 Recommissioning 12 Dismantling and Disposal 12 Troubleshooting...

Страница 3: ...d return oil pipe The vacuum pump is thermally suitable for continuous operation 100 output The vacuum pump is provided with oil return valve 280 Unit 1RV0020 1RV0025 1RV0040 1RV0063 1RV0100 Pumping r...

Страница 4: ...e pressure difference between pressure side and suction side oil is being drawn from the oil separator 75 through the oil supply lines 210 and injected on the suction side Together with the sucked gas...

Страница 5: ...ithout Packaging In case the vacuum pump is packed in the carton package lined with internal expanding lining Remove the lining out of the carton If the vacuum pump is lined with corrugated foil in th...

Страница 6: ...he given quantity in the tables below Oil Type Corex HLP D 68 P N 0831 512 575 or a conservation oil from same quality NOTE VCI stands for Volatile Corrosion Inhibitor VCI products film paper cardboar...

Страница 7: ...t to be used for this purpose If the vacuum pump is planned to be used for the suction of gas that contains limited quantities of condensable vapor Provide a shut off valve a drip leg and a drain valv...

Страница 8: ...rmine the intended direction of rotation with the arrow 431 Bump the drive motor 400 Watch the fan wheel of the drive motor 400 and determine the direction of rotation just before the fan wheel stops...

Страница 9: ...conditions Measure the drive motor current and record it as reference for future maintenance and troubleshooting work Version with exhaust filter pressure gauge Read the scale of the exhaust filter pr...

Страница 10: ...um pump cool down In case of oil draining let the vacuum pump cool down for no more than 20 minutes Prior to disconnecting connections make sure that the connected pipes lines are vented to atmospheri...

Страница 11: ...rmal conditions there should be no need to top up oil during the recommended oil change intervals A significant level drop indicates a malfunction see Troubleshooting in page 13 NOTE During operation...

Страница 12: ...Make sure the float valve 200 works normally and the vacuum pump generates limit pressure the prevent the oil from spilling out from discharge port 155 Make sure that the vacuum pump is shut down and...

Страница 13: ...drive motor draws too much current and or the pump flow rate has dropped then the exhaust filters 120 are clogged and must be replaced NOTE Exhaust filters cannot be cleaned successfully Clogged exha...

Страница 14: ...ful material can reside in pores gaps and internal spaces of the vacuum pump Danger to health during dismantling of the vacuum pump Danger to the environment During dismantling of the vacuum pump pers...

Страница 15: ...of damage to equipment Electrical installation work must only be executed by qualified personnel that knows and observes the following regulations IEC 364 or CENELEC HD 384 or DIN VDE 0100 respectivel...

Страница 16: ...losed or partially open position Disassemble the inlet valve clean the mesh screen 261 and the valve 257 as required and reassemble The oil tubing is defective or leaking The oil return pipe 195 is br...

Страница 17: ...r Top up oil Oil burnt from overheating Flush the vacuum pump Replace the oil filter 100 Replace the exhaust filters 120 Fill in new oil see Maintenance in page 8 In case the oil life is too short use...

Страница 18: ...eck the process Observe the chapter Installation and Commissioning Operating Notes Conveying Condensable vapors in page 8 The vacuum pump runs in the wrong direction in the case that it is equipped wi...

Страница 19: ...uck at opening Roll the float valve 200 or replace it when necessary Checking float valve in page 10 Oil return pipe 195 clogged or damaged Clean the clogged oil return pipe 195 replace the damaged oi...

Страница 20: ...19 1RV0020 Exploded drawing Exploded drawing...

Страница 21: ...20 1RV0025 0040 Exploded drawing Exploded drawing...

Страница 22: ...21 1RV0063 0100 Exploded drawing Exploded drawing...

Страница 23: ...Plug 1 89 O ring 1 95 Drain plug 1 96 O ring 1 99 Threaded joint 100 Oil filter 105 End cap of exhaust filter 106 Seal 107 Hex bolts 122 Exhaust filter with O rings 125 Exhaust filter springs 136 Sea...

Страница 24: ...filter 2 159 Discharge valve 2 185 Oil separator seal 1 186 Studs 4 Wearing parts kit Wearing parts kit Description Part No Maintenance kit Including oil filters exhaust filters and related sealing p...

Страница 25: ...justment range 1 6 2 4A 3Ph Motor safety switch Adjustment range 2 4 4 0A 3Ph Motor safety switch Adjustment range 4 0 6 0A 3Ph Motor safety switch Adjustment range 6 0 10 0A 3Ph Motor safety switch A...

Страница 26: ...thout authorization by GREENCO are also out of the guarantee scope The non proper application such as voltage high or low environment temperature will affect the performance and life therefore it will...

Страница 27: ...24 Zhejiang Greenco Industry Co Ltd Rongshi Road Danya Industrial Zone Zeguo Town Wenling Zhejiang 317523 China Tel 86 576 86428999 Fax 86 576 86409555 www greenco cn...

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