background image

16

 

thermal insulation (Oil in page 22) or replace cooling 

system 

 

Foreign matters in the pump, damaged vane (22) or 

bearing 

Repair the vacuum pump (Greenco service) 

The vacuum pump runs very noisily 

Defective bearings 

Repair the vacuum pump (Greenco service) 

Worn coupling element (310) 

Replace the coupling element (310) 

Stuck vanes (22) 

Repair the vacuum pump (Greenco service) 

Use only approved oils (see “Oil” in page 22) and change 

more frequently 

The vacuum pump runs very hot 

(the oil sump temperature shall not exceed 

100 

)  

Insufficient air ventilation 

Make sure that the cooling of the vacuum pump is not 

impeded by dust/dirt 

Clean the fan cowlings, fan wheels, ventilation screens 

and cooling fins 

Install the vacuum pump in a narrow space only if 

sufficient ventilation is ensured 

On a vacuum pump with oil-cooler: 

Clean the intermediate spaces of the finned tube 

Ambient temperature too high 

Observe the permitted ambient temperatures 

Temperature of the inlet gas too high 

Observe the permitted temperatures for the inlet gas 

The exhaust filter(l20) is partially clogged 

Replace the exhaust filters (120) 

The oil filter (100) is partially clogged 

(the oil flows through the bypass only, the oil does 

not get filtered any more) 

Replace the oil filter (100)   

(see “Maintenance” in page 8) 

Not enough oil in the reservoir 

Top up oil 

 

Oil burnt from overheating 

 

Flush the vacuum pump   

Replace the oil filter (100) 

Replace the exhaust filters (120) 

Fill in new oil   

(see “Maintenance” in page 8) 

In case the oil life is too short: use oil with better heat 

resistance (see “Oil” in page 22)or retrofit cooling 

Mains frequency or voltage outside tolerance range

Provide a more stable power supply 

The mesh screen or filter clogged. 

The suction connection, discharge or pressure pipe 

clogged  

Remove the clogging 

Long suction, discharge or pressure line with- too 

small diameter 

 

Use larger diameter 

 

The vacuum pump fumes at the exhaust 

side or expels oil droplets through the 

outlet  

The oil level drops 

The exhaust filters (120) are not properly seated 

Check the proper position of the exhaust filters (120) 

(see “Maintenance” in page 8) 

The O-rings from the exhaust filters are missing or 

damaged 

Add or replace the O-rings 

(see “Maintenance”in page 8) 

The exhaust filters (120) show cracks  

 

Replace the exhaust filters (120 

(see “Maintenance”in page 8) 

The exhaust filters (120) are clogged with fo- reign 

matter 

NOTE: The saturation of the exhaust filters- with oil 

is no fault and does not impair the function of the 

exhaust filters! Oil dropping down from the exhaust 

filters is returned to the oil circulation.  

Replace the exhaust filters (120)   

(see “Maintenance” in page 8) 

Version with oil return valve (280): if pump 

continuously run 

Note: oil separator shows no fault; oil returns to oil 

Periodically turn off vacuum pump and check the oil 

return valve (280) 

 

Содержание 1RV0020

Страница 1: ...IilEEN O 1RV0160 11 RV0200 11 RV0250 11 RV0300 CE 1RV0020 1RV0025 1RV0040 1RV0063 1RV0100 Operating Instruction Rotary Vane Vacuum Pump Manufacturer Zhejiang Greenco Industry Co Ltd...

Страница 2: ...during operation 11 Assessment 11 Change of the exhaust filters 11 Overhaul 12 Removal from Service 12 Temporary Removal from Service 12 Recommissioning 12 Dismantling and Disposal 12 Troubleshooting...

Страница 3: ...d return oil pipe The vacuum pump is thermally suitable for continuous operation 100 output The vacuum pump is provided with oil return valve 280 Unit 1RV0020 1RV0025 1RV0040 1RV0063 1RV0100 Pumping r...

Страница 4: ...e pressure difference between pressure side and suction side oil is being drawn from the oil separator 75 through the oil supply lines 210 and injected on the suction side Together with the sucked gas...

Страница 5: ...ithout Packaging In case the vacuum pump is packed in the carton package lined with internal expanding lining Remove the lining out of the carton If the vacuum pump is lined with corrugated foil in th...

Страница 6: ...he given quantity in the tables below Oil Type Corex HLP D 68 P N 0831 512 575 or a conservation oil from same quality NOTE VCI stands for Volatile Corrosion Inhibitor VCI products film paper cardboar...

Страница 7: ...t to be used for this purpose If the vacuum pump is planned to be used for the suction of gas that contains limited quantities of condensable vapor Provide a shut off valve a drip leg and a drain valv...

Страница 8: ...rmine the intended direction of rotation with the arrow 431 Bump the drive motor 400 Watch the fan wheel of the drive motor 400 and determine the direction of rotation just before the fan wheel stops...

Страница 9: ...conditions Measure the drive motor current and record it as reference for future maintenance and troubleshooting work Version with exhaust filter pressure gauge Read the scale of the exhaust filter pr...

Страница 10: ...um pump cool down In case of oil draining let the vacuum pump cool down for no more than 20 minutes Prior to disconnecting connections make sure that the connected pipes lines are vented to atmospheri...

Страница 11: ...rmal conditions there should be no need to top up oil during the recommended oil change intervals A significant level drop indicates a malfunction see Troubleshooting in page 13 NOTE During operation...

Страница 12: ...Make sure the float valve 200 works normally and the vacuum pump generates limit pressure the prevent the oil from spilling out from discharge port 155 Make sure that the vacuum pump is shut down and...

Страница 13: ...drive motor draws too much current and or the pump flow rate has dropped then the exhaust filters 120 are clogged and must be replaced NOTE Exhaust filters cannot be cleaned successfully Clogged exha...

Страница 14: ...ful material can reside in pores gaps and internal spaces of the vacuum pump Danger to health during dismantling of the vacuum pump Danger to the environment During dismantling of the vacuum pump pers...

Страница 15: ...of damage to equipment Electrical installation work must only be executed by qualified personnel that knows and observes the following regulations IEC 364 or CENELEC HD 384 or DIN VDE 0100 respectivel...

Страница 16: ...losed or partially open position Disassemble the inlet valve clean the mesh screen 261 and the valve 257 as required and reassemble The oil tubing is defective or leaking The oil return pipe 195 is br...

Страница 17: ...r Top up oil Oil burnt from overheating Flush the vacuum pump Replace the oil filter 100 Replace the exhaust filters 120 Fill in new oil see Maintenance in page 8 In case the oil life is too short use...

Страница 18: ...eck the process Observe the chapter Installation and Commissioning Operating Notes Conveying Condensable vapors in page 8 The vacuum pump runs in the wrong direction in the case that it is equipped wi...

Страница 19: ...uck at opening Roll the float valve 200 or replace it when necessary Checking float valve in page 10 Oil return pipe 195 clogged or damaged Clean the clogged oil return pipe 195 replace the damaged oi...

Страница 20: ...19 1RV0020 Exploded drawing Exploded drawing...

Страница 21: ...20 1RV0025 0040 Exploded drawing Exploded drawing...

Страница 22: ...21 1RV0063 0100 Exploded drawing Exploded drawing...

Страница 23: ...Plug 1 89 O ring 1 95 Drain plug 1 96 O ring 1 99 Threaded joint 100 Oil filter 105 End cap of exhaust filter 106 Seal 107 Hex bolts 122 Exhaust filter with O rings 125 Exhaust filter springs 136 Sea...

Страница 24: ...filter 2 159 Discharge valve 2 185 Oil separator seal 1 186 Studs 4 Wearing parts kit Wearing parts kit Description Part No Maintenance kit Including oil filters exhaust filters and related sealing p...

Страница 25: ...justment range 1 6 2 4A 3Ph Motor safety switch Adjustment range 2 4 4 0A 3Ph Motor safety switch Adjustment range 4 0 6 0A 3Ph Motor safety switch Adjustment range 6 0 10 0A 3Ph Motor safety switch A...

Страница 26: ...thout authorization by GREENCO are also out of the guarantee scope The non proper application such as voltage high or low environment temperature will affect the performance and life therefore it will...

Страница 27: ...24 Zhejiang Greenco Industry Co Ltd Rongshi Road Danya Industrial Zone Zeguo Town Wenling Zhejiang 317523 China Tel 86 576 86428999 Fax 86 576 86409555 www greenco cn...

Отзывы: