background image

22

 

Spare parts 

NOTE

: When ordering spare parts or accessories according to the table 

below please always quote the type and the serial no. of the vacuum pump. 
This will allow GREENCO service to check if the vacuum pump is 
compatible with a modified or improved part. 

 

The exclusive use of genuine spare parts and consumable is a prerequisite 
for the proper function of the vacuum pump and for the granting of warranty, 
guarantee or goodwill. 
 
Contact details for GREENCO service and spare parts 
 
Zhejiang Greenco Industry Co,. Ltd. 
 
ADD: Danya Industrial Zone, Zeguo Town, Wenling, Taizhou City, Zhejiang 
Province 
 
Tel.: +86 0576 86403999 
 
This parts list applies to a typical configuration of the standard 
1RV0160-0200 vacuum pump. If you have any request for special spare 
parts, please contact us. 

Pos. 

Part 

Qt

Part No. 

Pump (1RV0020) 

 

Pump (1RV0040) 

 

14 

Rotor with sleeve (1RV0020) 

 

14 

Rotor with sleeve (1RV0040) 

 

18 

Sleeve 

 

22 

Vanes(1RV0020) 

 

22 

Vanes(1RV0040) 

 

24 

End cap A 

 

27 

End cap B 

 

30 

Needle bearing 

 

35 

Shaft seal 

 

42 

Support ring 

 

43 

Hex bolt 

 

46 

Sealing ring 

 

47 

Plug 

 

50 

O-ring 

 

53 

Hex bolt 

 

57 

Parallel pin 

 

60 

Taper pin 

 

65 

Shaft pin 

 

66 

Shaft pin 

 

75 

Oil mist separator (with float 
valve and oil return oil) 

 

75 

Oil mist separator (with    oil 
return valve) 

 

83 

Oil sight glass 

 

84 

Seal of sight glass 

 

88 

Plug 

 

89 

O-ring 

 

95 

Drain plug 

 

96 

O-ring 

 

99 

Threaded joint 

 

 

100 

Oil filter 

 

 

105 

End cap of exhaust filter 

 

 

106 

Seal 

 

 

107 

Hex bolts 

 

 

122 

Exhaust filter with O-rings 

 

 

125 

Exhaust filter springs 

 

 

136 

Seal 

 

 

138 

Hex bolt 

 

 

139 

Maintenance cover 

 

 

141 

Seal 

 

 

146 

Hex bolt 

 

 

 

 

155

End cap of exhaust filter 

 

159

Discharge valve 

 

185

Oil separator seal 

 

186

Studs 

 

191

Hex nuts 

 

195

Oil return pipe 

 

200

Float valve 

 

210

  Oil pipe (1RV0020) 

 

210

Oil pipe (1RV0040)   

 

250

Inlet flange base 

 

255

O-ring 

 

257

Non-return valve 

 

260

Air inlet flange 

 

261

Inlet filter   

 

265

Hex bolt 

 

280

Oil return valve 

 

300

Motor flange 

 

301

Hex bolt 

 

310

Coupling  

 

312

Coupling sleeve 

 

315

Protective sleeve 

 

321

Axial flow fan (1RV0020) 

 

321

Axial flow fan (1RV0040)   

 

326

Chain tooth sleeve   

 

340

Fan cover 

 

341

Fixing screw 

 

345

Protection screen 

 

391

Eyebolt   

 

400

Motor  

 

401

Hex bolt 

 

411

Hex bolt 

 

412

Anchor bolts 

 

415

Hex bolt 

 

421

Rubber anchor bolts 

 

422

Rubber anchor bolts 

 

425

Washer 

 

431

Arrow indicator 

 

432

Label-before installation 

 

434

Label-surface heating 

 

436

GREENCO label 

 

440

Gas ballast (optional) 

 

440

Adjustable Gas ballast 
(optional) 

 

 
This parts list applies to a typical configuration of the standard 
1RV0063-0100 vacuum pump. If you have any request for special spare 
parts, please contact us. 

 

Pos.

Part

Qt 

Part No.

Pump (1RV0063F) 

 

Pump (1RV0100F) 

 

14 

Rotor with sleeve 
(1RV0063F) 

 

14 

Rotor with sleeve 
(1RV0100F) 

 

18 

Sleeve 

 

22 

Vanes(1RV0063F) 

 

22 

Vanes(1RV0100F) 

 

24 

End cap A 

 

27 

End cap B 

 

 

Содержание 1RV0020

Страница 1: ...IilEEN O 1RV0160 11 RV0200 11 RV0250 11 RV0300 CE 1RV0020 1RV0025 1RV0040 1RV0063 1RV0100 Operating Instruction Rotary Vane Vacuum Pump Manufacturer Zhejiang Greenco Industry Co Ltd...

Страница 2: ...during operation 11 Assessment 11 Change of the exhaust filters 11 Overhaul 12 Removal from Service 12 Temporary Removal from Service 12 Recommissioning 12 Dismantling and Disposal 12 Troubleshooting...

Страница 3: ...d return oil pipe The vacuum pump is thermally suitable for continuous operation 100 output The vacuum pump is provided with oil return valve 280 Unit 1RV0020 1RV0025 1RV0040 1RV0063 1RV0100 Pumping r...

Страница 4: ...e pressure difference between pressure side and suction side oil is being drawn from the oil separator 75 through the oil supply lines 210 and injected on the suction side Together with the sucked gas...

Страница 5: ...ithout Packaging In case the vacuum pump is packed in the carton package lined with internal expanding lining Remove the lining out of the carton If the vacuum pump is lined with corrugated foil in th...

Страница 6: ...he given quantity in the tables below Oil Type Corex HLP D 68 P N 0831 512 575 or a conservation oil from same quality NOTE VCI stands for Volatile Corrosion Inhibitor VCI products film paper cardboar...

Страница 7: ...t to be used for this purpose If the vacuum pump is planned to be used for the suction of gas that contains limited quantities of condensable vapor Provide a shut off valve a drip leg and a drain valv...

Страница 8: ...rmine the intended direction of rotation with the arrow 431 Bump the drive motor 400 Watch the fan wheel of the drive motor 400 and determine the direction of rotation just before the fan wheel stops...

Страница 9: ...conditions Measure the drive motor current and record it as reference for future maintenance and troubleshooting work Version with exhaust filter pressure gauge Read the scale of the exhaust filter pr...

Страница 10: ...um pump cool down In case of oil draining let the vacuum pump cool down for no more than 20 minutes Prior to disconnecting connections make sure that the connected pipes lines are vented to atmospheri...

Страница 11: ...rmal conditions there should be no need to top up oil during the recommended oil change intervals A significant level drop indicates a malfunction see Troubleshooting in page 13 NOTE During operation...

Страница 12: ...Make sure the float valve 200 works normally and the vacuum pump generates limit pressure the prevent the oil from spilling out from discharge port 155 Make sure that the vacuum pump is shut down and...

Страница 13: ...drive motor draws too much current and or the pump flow rate has dropped then the exhaust filters 120 are clogged and must be replaced NOTE Exhaust filters cannot be cleaned successfully Clogged exha...

Страница 14: ...ful material can reside in pores gaps and internal spaces of the vacuum pump Danger to health during dismantling of the vacuum pump Danger to the environment During dismantling of the vacuum pump pers...

Страница 15: ...of damage to equipment Electrical installation work must only be executed by qualified personnel that knows and observes the following regulations IEC 364 or CENELEC HD 384 or DIN VDE 0100 respectivel...

Страница 16: ...losed or partially open position Disassemble the inlet valve clean the mesh screen 261 and the valve 257 as required and reassemble The oil tubing is defective or leaking The oil return pipe 195 is br...

Страница 17: ...r Top up oil Oil burnt from overheating Flush the vacuum pump Replace the oil filter 100 Replace the exhaust filters 120 Fill in new oil see Maintenance in page 8 In case the oil life is too short use...

Страница 18: ...eck the process Observe the chapter Installation and Commissioning Operating Notes Conveying Condensable vapors in page 8 The vacuum pump runs in the wrong direction in the case that it is equipped wi...

Страница 19: ...uck at opening Roll the float valve 200 or replace it when necessary Checking float valve in page 10 Oil return pipe 195 clogged or damaged Clean the clogged oil return pipe 195 replace the damaged oi...

Страница 20: ...19 1RV0020 Exploded drawing Exploded drawing...

Страница 21: ...20 1RV0025 0040 Exploded drawing Exploded drawing...

Страница 22: ...21 1RV0063 0100 Exploded drawing Exploded drawing...

Страница 23: ...Plug 1 89 O ring 1 95 Drain plug 1 96 O ring 1 99 Threaded joint 100 Oil filter 105 End cap of exhaust filter 106 Seal 107 Hex bolts 122 Exhaust filter with O rings 125 Exhaust filter springs 136 Sea...

Страница 24: ...filter 2 159 Discharge valve 2 185 Oil separator seal 1 186 Studs 4 Wearing parts kit Wearing parts kit Description Part No Maintenance kit Including oil filters exhaust filters and related sealing p...

Страница 25: ...justment range 1 6 2 4A 3Ph Motor safety switch Adjustment range 2 4 4 0A 3Ph Motor safety switch Adjustment range 4 0 6 0A 3Ph Motor safety switch Adjustment range 6 0 10 0A 3Ph Motor safety switch A...

Страница 26: ...thout authorization by GREENCO are also out of the guarantee scope The non proper application such as voltage high or low environment temperature will affect the performance and life therefore it will...

Страница 27: ...24 Zhejiang Greenco Industry Co Ltd Rongshi Road Danya Industrial Zone Zeguo Town Wenling Zhejiang 317523 China Tel 86 576 86428999 Fax 86 576 86409555 www greenco cn...

Отзывы: