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18

 

Commissioning” in page 5

correct if necessary 

Standstill over several weeks or months 

 

Let the vacuum pump run warm with inlet closed 

Oil viscosity is too high for the ambient temperature

Use synthetic oil, if necessary use oil of the next lower 

viscosity class (CAUTION: operation with too low 

viscosity can cause chatter marks inside the cylinder) 

Warm up the oil with a heating prior to starting up the 

vacuum pump or, make sure that the vacuum pump runs 

in intervals in order not to let it get too cold. 

Improper oil quantity, unsuitable oil type 

Use the proper quantity of one of the recommended oils

(see “Oil” in page 22, 

Oil change see “Maintenance”) 

Over ten hours, the oil accumulates in the upper 

chamber of oil separator (75); it can spill out along 

with the gas discharged when it reaches a certain 

amount 

If it is intact, and help the oil flow from the upper chamber 

of oil separator (75) to the bottom chamber after the 

pump is shut down (Oil circulation in page 3) 

For the pump equipped with oil return valve (280): 

oil return valve stop working or clogged (correct 

operation mode: oil flows into the oil return valve, 

and it closes; the vacuum generates and it opens. 

Note: do not suck the oil return valve with mouth0 

Clean or replace oil return valve (280) 

For the vacuum pump equipped with float valve 

(200) and oil return pipe: float valve (200) stuck at 

opening 

Roll the float valve (200) or replace it when necessary 

(Checking float valve in page 10) 

Oil return pipe (195) clogged or damaged 

Clean the clogged oil return pipe (195); replace the 

damaged oil return pipe (195); and fill in oil (request 

service from Greenco when necessary) 

The oil is black 

 

Oil change intervals are too long   

The oil was overheated   

Flush the vacuum pump   

Replace the oil filter(100) 

Replace the exhaust filters (120) 

Fill in new oil   

(see “Maintenance” in page 8) 

In case the oil life is too short: use oil with better heat 

resistance (see “Oil” in page 22) or retrofit cooling 

The oil is watery and coloured white 

The vacuum pump aspirated water or significant 

amounts of humidity 

For the vacuum pumps equipped with gas ballast: 

clogged filter cartridge 

Flush the vacuum pump   

Replace the oil filter(100) 

Replace the exhaust filters (120) 

Flush the vacuum pump   

(see “Maintenance”in page 8) 

Modify the operational mode 

(see “Installation and Commissioning, Operating Notes, 

Conveying Condensable vapors”in page 8) 

For the pump equipped with gas ballast (440): replace 

filter 

The oil is resinous and/or sticky 

Improper oil type, perhaps in confusion 

Flush the vacuum pump   

Replace the oil filter(100) 

Replace the exhaust filters (120) 

Fill in new oil   

(see “Maintenance”in page 8) 

Make sure the proper oil is used for the application   

The oil foams 

Mixing of incompatible oils 

Flush the vacuum pump   

Replace the oil filter(100) 

Replace the exhaust filters (120) 

Fill in new oil   

(see “Maintenance” in page 8) 

Make sure the proper oil is used for the application 

Содержание 1RV0020

Страница 1: ...IilEEN O 1RV0160 11 RV0200 11 RV0250 11 RV0300 CE 1RV0020 1RV0025 1RV0040 1RV0063 1RV0100 Operating Instruction Rotary Vane Vacuum Pump Manufacturer Zhejiang Greenco Industry Co Ltd...

Страница 2: ...during operation 11 Assessment 11 Change of the exhaust filters 11 Overhaul 12 Removal from Service 12 Temporary Removal from Service 12 Recommissioning 12 Dismantling and Disposal 12 Troubleshooting...

Страница 3: ...d return oil pipe The vacuum pump is thermally suitable for continuous operation 100 output The vacuum pump is provided with oil return valve 280 Unit 1RV0020 1RV0025 1RV0040 1RV0063 1RV0100 Pumping r...

Страница 4: ...e pressure difference between pressure side and suction side oil is being drawn from the oil separator 75 through the oil supply lines 210 and injected on the suction side Together with the sucked gas...

Страница 5: ...ithout Packaging In case the vacuum pump is packed in the carton package lined with internal expanding lining Remove the lining out of the carton If the vacuum pump is lined with corrugated foil in th...

Страница 6: ...he given quantity in the tables below Oil Type Corex HLP D 68 P N 0831 512 575 or a conservation oil from same quality NOTE VCI stands for Volatile Corrosion Inhibitor VCI products film paper cardboar...

Страница 7: ...t to be used for this purpose If the vacuum pump is planned to be used for the suction of gas that contains limited quantities of condensable vapor Provide a shut off valve a drip leg and a drain valv...

Страница 8: ...rmine the intended direction of rotation with the arrow 431 Bump the drive motor 400 Watch the fan wheel of the drive motor 400 and determine the direction of rotation just before the fan wheel stops...

Страница 9: ...conditions Measure the drive motor current and record it as reference for future maintenance and troubleshooting work Version with exhaust filter pressure gauge Read the scale of the exhaust filter pr...

Страница 10: ...um pump cool down In case of oil draining let the vacuum pump cool down for no more than 20 minutes Prior to disconnecting connections make sure that the connected pipes lines are vented to atmospheri...

Страница 11: ...rmal conditions there should be no need to top up oil during the recommended oil change intervals A significant level drop indicates a malfunction see Troubleshooting in page 13 NOTE During operation...

Страница 12: ...Make sure the float valve 200 works normally and the vacuum pump generates limit pressure the prevent the oil from spilling out from discharge port 155 Make sure that the vacuum pump is shut down and...

Страница 13: ...drive motor draws too much current and or the pump flow rate has dropped then the exhaust filters 120 are clogged and must be replaced NOTE Exhaust filters cannot be cleaned successfully Clogged exha...

Страница 14: ...ful material can reside in pores gaps and internal spaces of the vacuum pump Danger to health during dismantling of the vacuum pump Danger to the environment During dismantling of the vacuum pump pers...

Страница 15: ...of damage to equipment Electrical installation work must only be executed by qualified personnel that knows and observes the following regulations IEC 364 or CENELEC HD 384 or DIN VDE 0100 respectivel...

Страница 16: ...losed or partially open position Disassemble the inlet valve clean the mesh screen 261 and the valve 257 as required and reassemble The oil tubing is defective or leaking The oil return pipe 195 is br...

Страница 17: ...r Top up oil Oil burnt from overheating Flush the vacuum pump Replace the oil filter 100 Replace the exhaust filters 120 Fill in new oil see Maintenance in page 8 In case the oil life is too short use...

Страница 18: ...eck the process Observe the chapter Installation and Commissioning Operating Notes Conveying Condensable vapors in page 8 The vacuum pump runs in the wrong direction in the case that it is equipped wi...

Страница 19: ...uck at opening Roll the float valve 200 or replace it when necessary Checking float valve in page 10 Oil return pipe 195 clogged or damaged Clean the clogged oil return pipe 195 replace the damaged oi...

Страница 20: ...19 1RV0020 Exploded drawing Exploded drawing...

Страница 21: ...20 1RV0025 0040 Exploded drawing Exploded drawing...

Страница 22: ...21 1RV0063 0100 Exploded drawing Exploded drawing...

Страница 23: ...Plug 1 89 O ring 1 95 Drain plug 1 96 O ring 1 99 Threaded joint 100 Oil filter 105 End cap of exhaust filter 106 Seal 107 Hex bolts 122 Exhaust filter with O rings 125 Exhaust filter springs 136 Sea...

Страница 24: ...filter 2 159 Discharge valve 2 185 Oil separator seal 1 186 Studs 4 Wearing parts kit Wearing parts kit Description Part No Maintenance kit Including oil filters exhaust filters and related sealing p...

Страница 25: ...justment range 1 6 2 4A 3Ph Motor safety switch Adjustment range 2 4 4 0A 3Ph Motor safety switch Adjustment range 4 0 6 0A 3Ph Motor safety switch Adjustment range 6 0 10 0A 3Ph Motor safety switch A...

Страница 26: ...thout authorization by GREENCO are also out of the guarantee scope The non proper application such as voltage high or low environment temperature will affect the performance and life therefore it will...

Страница 27: ...24 Zhejiang Greenco Industry Co Ltd Rongshi Road Danya Industrial Zone Zeguo Town Wenling Zhejiang 317523 China Tel 86 576 86428999 Fax 86 576 86409555 www greenco cn...

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