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Replacing the Oil Filter 

 

Make sure that the entire used oil is drained. 

 

Remove the oil filter (100) 

 

Apply a drop of fresh oil on the sealing ring of the new oil filter (100). 

 

Mount the new oil filter (100) and tighten it by hand. 

 

Dispose of the used oil filter in line with relevant regulations. 

 

Filling in Fresh Oil 

 

Keep oil acc. to the table “Oil” ready. 

NOTE

: The amount given in these operating instructions is a guide. 

The oil sight glass (83) indicates the actual amount to be filled in. 

 

Make sure that the oil outlet plug (95) is firmly inserted. 

 

 Remove the oil fill plug (88). 

Fill in Greenco oil.

 

 

Make sure that the level is between the MIN and the MAX-markings 
of the oil sight glass (83). 

 

Make sure that the sealing ring (89) is inserted into the oil inlet plug 
(88) and undamaged, replace if necessary. 

 

Firmly reinsert the oil inlet plug (88) together with the sealing ring 
(89). 

Exhaust Filter 

Check during operation 

Greenco recommends the use of a filter pressure gauge (available as 
accessory, see “Accessories” in page 21). Without filter pressure gauge the 
filter resistance shall be assessed on the basis of the drive motor current 
drawn. 

Version with filter pressure gauge: 

  Remove the gas inlet pipe from the inlet joint (260). 

  Make sure the pump is running. 

  Check that the indication of the filter pressure gauge is in the green 

range. 

  Reinstall the inlet pipe to the inlet (260). 

Version without exhaust filter pressure gauge: 

Make sure the vacuum pump is running 

  Check that the indication of the filter pressure gauge is in the usual 

range. 

  Version with oil return valve (280): 

NOTE

: The discharge air will also contain oil if the vacuum pump is 

operated without interruption for a too long period (see “Operation Notes” in 
page 8). 

      Check that the discharge air is free from oil

 

Assessment 

If the indication of the filter pressure gauge is in the red field or the drive 
motor draws too much current and/or the pump flow rate has dropped, then 
the exhaust filters (120) are clogged and must be replaced. 

NOTE

: Exhaust filters cannot be cleaned successfully. Clogged exhaust 

filters must be replaced with new ones. 
 
If the filter pressure gauge indicates a lower pressure than usual, or   
the drive motor draws less current than usual, the exhaust filters (120) can 
be clogged and must be replaced. 
 
If the discharge air contains oil, the exhaust filters (120) can be clogged or 
broken through and, if applicable, must be replaced. 

Change of the exhaust filters 

 

 

 

 

Removing the exhaust filters 

  Make sure that the vacuum pump is shut down and locked against 

inadvertent start up. 

  Prior to disconnecting pipes/lines make sure that the connected 

pipes/lines are vented to atmospheric pressure. 

 

Remove the discharge line, if necessary. 

 

Remove the discharge cover (155) from the oil separator (75). 

  Release the spring elements (125) by unscrewing the screws (126), 

but do not remove them. 

  Press down the filter spring (125) in the slot with special tools and 

rotate. 

 

Remove the exhaust filter spring (125) from the oil separator (75). 

 

Take the exhaust filter (120) out of the oil separator (75). 

 

 

 

       

 CAUTION 

Be ware that the spring (125) of filter may pop out when dismantling 

or installing exhaust filter. 

Risk of eye injury . 

Wear goggles when dismantling or installing spring (125) of 

exhaust filter.

 

         

WARNIGN 

In case the vacuum pump conveyed gas that was contaminated 

with foreign materials which are dangerous to health, harmful 

material can reside in filters. 

Danger to health during inspection, cleaning or replacement of 

filters . 

Danger to the environment . 

Personal protective equipment must be worn during the handling 

of contaminated filters. 

Contaminated filters are special waste and must be disposed of 

separately in compliance with applicable regulations.

 

CAUTION 

Filling oil through the suction connection/gas inlet (260) will 

result in breakage of the vanes (22) and destruction of the 

vacuum pump. 

Oil may be filled through the oil fill port only (88).

 

Содержание 1RV0020

Страница 1: ...IilEEN O 1RV0160 11 RV0200 11 RV0250 11 RV0300 CE 1RV0020 1RV0025 1RV0040 1RV0063 1RV0100 Operating Instruction Rotary Vane Vacuum Pump Manufacturer Zhejiang Greenco Industry Co Ltd...

Страница 2: ...during operation 11 Assessment 11 Change of the exhaust filters 11 Overhaul 12 Removal from Service 12 Temporary Removal from Service 12 Recommissioning 12 Dismantling and Disposal 12 Troubleshooting...

Страница 3: ...d return oil pipe The vacuum pump is thermally suitable for continuous operation 100 output The vacuum pump is provided with oil return valve 280 Unit 1RV0020 1RV0025 1RV0040 1RV0063 1RV0100 Pumping r...

Страница 4: ...e pressure difference between pressure side and suction side oil is being drawn from the oil separator 75 through the oil supply lines 210 and injected on the suction side Together with the sucked gas...

Страница 5: ...ithout Packaging In case the vacuum pump is packed in the carton package lined with internal expanding lining Remove the lining out of the carton If the vacuum pump is lined with corrugated foil in th...

Страница 6: ...he given quantity in the tables below Oil Type Corex HLP D 68 P N 0831 512 575 or a conservation oil from same quality NOTE VCI stands for Volatile Corrosion Inhibitor VCI products film paper cardboar...

Страница 7: ...t to be used for this purpose If the vacuum pump is planned to be used for the suction of gas that contains limited quantities of condensable vapor Provide a shut off valve a drip leg and a drain valv...

Страница 8: ...rmine the intended direction of rotation with the arrow 431 Bump the drive motor 400 Watch the fan wheel of the drive motor 400 and determine the direction of rotation just before the fan wheel stops...

Страница 9: ...conditions Measure the drive motor current and record it as reference for future maintenance and troubleshooting work Version with exhaust filter pressure gauge Read the scale of the exhaust filter pr...

Страница 10: ...um pump cool down In case of oil draining let the vacuum pump cool down for no more than 20 minutes Prior to disconnecting connections make sure that the connected pipes lines are vented to atmospheri...

Страница 11: ...rmal conditions there should be no need to top up oil during the recommended oil change intervals A significant level drop indicates a malfunction see Troubleshooting in page 13 NOTE During operation...

Страница 12: ...Make sure the float valve 200 works normally and the vacuum pump generates limit pressure the prevent the oil from spilling out from discharge port 155 Make sure that the vacuum pump is shut down and...

Страница 13: ...drive motor draws too much current and or the pump flow rate has dropped then the exhaust filters 120 are clogged and must be replaced NOTE Exhaust filters cannot be cleaned successfully Clogged exha...

Страница 14: ...ful material can reside in pores gaps and internal spaces of the vacuum pump Danger to health during dismantling of the vacuum pump Danger to the environment During dismantling of the vacuum pump pers...

Страница 15: ...of damage to equipment Electrical installation work must only be executed by qualified personnel that knows and observes the following regulations IEC 364 or CENELEC HD 384 or DIN VDE 0100 respectivel...

Страница 16: ...losed or partially open position Disassemble the inlet valve clean the mesh screen 261 and the valve 257 as required and reassemble The oil tubing is defective or leaking The oil return pipe 195 is br...

Страница 17: ...r Top up oil Oil burnt from overheating Flush the vacuum pump Replace the oil filter 100 Replace the exhaust filters 120 Fill in new oil see Maintenance in page 8 In case the oil life is too short use...

Страница 18: ...eck the process Observe the chapter Installation and Commissioning Operating Notes Conveying Condensable vapors in page 8 The vacuum pump runs in the wrong direction in the case that it is equipped wi...

Страница 19: ...uck at opening Roll the float valve 200 or replace it when necessary Checking float valve in page 10 Oil return pipe 195 clogged or damaged Clean the clogged oil return pipe 195 replace the damaged oi...

Страница 20: ...19 1RV0020 Exploded drawing Exploded drawing...

Страница 21: ...20 1RV0025 0040 Exploded drawing Exploded drawing...

Страница 22: ...21 1RV0063 0100 Exploded drawing Exploded drawing...

Страница 23: ...Plug 1 89 O ring 1 95 Drain plug 1 96 O ring 1 99 Threaded joint 100 Oil filter 105 End cap of exhaust filter 106 Seal 107 Hex bolts 122 Exhaust filter with O rings 125 Exhaust filter springs 136 Sea...

Страница 24: ...filter 2 159 Discharge valve 2 185 Oil separator seal 1 186 Studs 4 Wearing parts kit Wearing parts kit Description Part No Maintenance kit Including oil filters exhaust filters and related sealing p...

Страница 25: ...justment range 1 6 2 4A 3Ph Motor safety switch Adjustment range 2 4 4 0A 3Ph Motor safety switch Adjustment range 4 0 6 0A 3Ph Motor safety switch Adjustment range 6 0 10 0A 3Ph Motor safety switch A...

Страница 26: ...thout authorization by GREENCO are also out of the guarantee scope The non proper application such as voltage high or low environment temperature will affect the performance and life therefore it will...

Страница 27: ...24 Zhejiang Greenco Industry Co Ltd Rongshi Road Danya Industrial Zone Zeguo Town Wenling Zhejiang 317523 China Tel 86 576 86428999 Fax 86 576 86409555 www greenco cn...

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