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separator and no gaseous matter generates. 

The vacuum pump does not start 

 

 

 

The drive motor (400) is not supplied with the 

correct voltage or is overloaded 

Supply the drive motor (400) with the correct voltage 

The drive motor starter overload protection is too 

small or trip level is too low 

 

Compare the trip level of the drive motor starter overload 

protection with the data on the nameplate   

Correct if necessary   

In case of high ambient temperature: 

Set the trip level of the drive motor starter overload 

protection 5 percent above the nominal drive motor 

current 

One of the fuses has blown 

 

Check the fuses 

Version with AC drive motor: capacitor damaged 

Repair motor (Greenco service) 

The connection cable is too small or too long 

causing a voltage drop at the vacuum pump  

Use sufficiently dimensioned cable   

The vacuum pump or the drive motor is blocked 

Make sure the drive motor is disconnected from the 

power supply 

Remove the fan cover   

Try to turn the fan by hand 

If the unit vacuum pump/drive motor is still frozen,remove 

the drive motor and check the drive motor and the 

vacuum pump separately   

If the vacuum pump is blocked: 

Repair the vacuum pump (Greenco service) 

The drive motor (400) is defective 

 

Replace the drive motor (Greenco service) 

The vacuum pump is blocked 

Solid foreign matter has entered the vacuum pump

 

 

Repair the vacuum pump (Greenco service) 

Make sure the suction line is equipped with a mesh 

screen 

If necessary additionally provide a filter 

 

Corrosion in the vacuum pump from remaining 

condensate  

Repair the vacuum pump (Greenco service)   

Check the process 

Observe the chapter “Installation and Commissioning, 

Operating Notes, Conveying Condensable vapors” in 

page 8 

The vacuum pump runs in the wrong direction in the 

case that it is equipped withi three-phase motor 

Repair the vacuum pump (Greenco service)   

When connecting the vacuum pump make sure the 

vacuum pump will run in the correct direction (see 

“Installation” in page 6) 

After shutting down the vacuum pump the vacuum 

system exerted under pressure onto the pump 

chamber which sucked back excessive oil from the 

oil separator into the pump chamber 

When the vacuum pump was restarted too much oil 

was enclosed between the vanes (22) Oil could not 

be compressed and thus broke a vane (22)   

Repair the vacuum pump (Greenco service)   

Make sure the vacuum system will not exert 

underpressure onto the shut-down vacuum pump, if 

necessary provide an additional shut-off valve or 

non-return valve 

Condensate ran into the pump chamber 

When the vacuum pump was restarted too much 

condensate was enclosed between the vanes (22) 

Condensate could not be compressed and thus 

broke a vane (22)   

Repair the vacuum pump (Greenco service)   

Make sure no condensate will enter the vacuum pump, if 

necessary provide a drip leg and a drain cock   

Drain condensate regularly 

The vacuum pump starts, but labours or 

runs noisily or rattles 

The drive motor draws a too high current 

(compare with initial value after 

commissioning)  

Connection(s) in the drive motor terminal box are 

defective 

Not all drive motor coils are properly connected 

The drive motor operates on two phases only 

Check the proper connection of the wires against the 

connection diagram   

Tighten or replace loose connections 

The vacuum pump runs in the wrong direction 

Verification and rectification see “Installation and 

Содержание 1RV0020

Страница 1: ...IilEEN O 1RV0160 11 RV0200 11 RV0250 11 RV0300 CE 1RV0020 1RV0025 1RV0040 1RV0063 1RV0100 Operating Instruction Rotary Vane Vacuum Pump Manufacturer Zhejiang Greenco Industry Co Ltd...

Страница 2: ...during operation 11 Assessment 11 Change of the exhaust filters 11 Overhaul 12 Removal from Service 12 Temporary Removal from Service 12 Recommissioning 12 Dismantling and Disposal 12 Troubleshooting...

Страница 3: ...d return oil pipe The vacuum pump is thermally suitable for continuous operation 100 output The vacuum pump is provided with oil return valve 280 Unit 1RV0020 1RV0025 1RV0040 1RV0063 1RV0100 Pumping r...

Страница 4: ...e pressure difference between pressure side and suction side oil is being drawn from the oil separator 75 through the oil supply lines 210 and injected on the suction side Together with the sucked gas...

Страница 5: ...ithout Packaging In case the vacuum pump is packed in the carton package lined with internal expanding lining Remove the lining out of the carton If the vacuum pump is lined with corrugated foil in th...

Страница 6: ...he given quantity in the tables below Oil Type Corex HLP D 68 P N 0831 512 575 or a conservation oil from same quality NOTE VCI stands for Volatile Corrosion Inhibitor VCI products film paper cardboar...

Страница 7: ...t to be used for this purpose If the vacuum pump is planned to be used for the suction of gas that contains limited quantities of condensable vapor Provide a shut off valve a drip leg and a drain valv...

Страница 8: ...rmine the intended direction of rotation with the arrow 431 Bump the drive motor 400 Watch the fan wheel of the drive motor 400 and determine the direction of rotation just before the fan wheel stops...

Страница 9: ...conditions Measure the drive motor current and record it as reference for future maintenance and troubleshooting work Version with exhaust filter pressure gauge Read the scale of the exhaust filter pr...

Страница 10: ...um pump cool down In case of oil draining let the vacuum pump cool down for no more than 20 minutes Prior to disconnecting connections make sure that the connected pipes lines are vented to atmospheri...

Страница 11: ...rmal conditions there should be no need to top up oil during the recommended oil change intervals A significant level drop indicates a malfunction see Troubleshooting in page 13 NOTE During operation...

Страница 12: ...Make sure the float valve 200 works normally and the vacuum pump generates limit pressure the prevent the oil from spilling out from discharge port 155 Make sure that the vacuum pump is shut down and...

Страница 13: ...drive motor draws too much current and or the pump flow rate has dropped then the exhaust filters 120 are clogged and must be replaced NOTE Exhaust filters cannot be cleaned successfully Clogged exha...

Страница 14: ...ful material can reside in pores gaps and internal spaces of the vacuum pump Danger to health during dismantling of the vacuum pump Danger to the environment During dismantling of the vacuum pump pers...

Страница 15: ...of damage to equipment Electrical installation work must only be executed by qualified personnel that knows and observes the following regulations IEC 364 or CENELEC HD 384 or DIN VDE 0100 respectivel...

Страница 16: ...losed or partially open position Disassemble the inlet valve clean the mesh screen 261 and the valve 257 as required and reassemble The oil tubing is defective or leaking The oil return pipe 195 is br...

Страница 17: ...r Top up oil Oil burnt from overheating Flush the vacuum pump Replace the oil filter 100 Replace the exhaust filters 120 Fill in new oil see Maintenance in page 8 In case the oil life is too short use...

Страница 18: ...eck the process Observe the chapter Installation and Commissioning Operating Notes Conveying Condensable vapors in page 8 The vacuum pump runs in the wrong direction in the case that it is equipped wi...

Страница 19: ...uck at opening Roll the float valve 200 or replace it when necessary Checking float valve in page 10 Oil return pipe 195 clogged or damaged Clean the clogged oil return pipe 195 replace the damaged oi...

Страница 20: ...19 1RV0020 Exploded drawing Exploded drawing...

Страница 21: ...20 1RV0025 0040 Exploded drawing Exploded drawing...

Страница 22: ...21 1RV0063 0100 Exploded drawing Exploded drawing...

Страница 23: ...Plug 1 89 O ring 1 95 Drain plug 1 96 O ring 1 99 Threaded joint 100 Oil filter 105 End cap of exhaust filter 106 Seal 107 Hex bolts 122 Exhaust filter with O rings 125 Exhaust filter springs 136 Sea...

Страница 24: ...filter 2 159 Discharge valve 2 185 Oil separator seal 1 186 Studs 4 Wearing parts kit Wearing parts kit Description Part No Maintenance kit Including oil filters exhaust filters and related sealing p...

Страница 25: ...justment range 1 6 2 4A 3Ph Motor safety switch Adjustment range 2 4 4 0A 3Ph Motor safety switch Adjustment range 4 0 6 0A 3Ph Motor safety switch Adjustment range 6 0 10 0A 3Ph Motor safety switch A...

Страница 26: ...thout authorization by GREENCO are also out of the guarantee scope The non proper application such as voltage high or low environment temperature will affect the performance and life therefore it will...

Страница 27: ...24 Zhejiang Greenco Industry Co Ltd Rongshi Road Danya Industrial Zone Zeguo Town Wenling Zhejiang 317523 China Tel 86 576 86428999 Fax 86 576 86409555 www greenco cn...

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