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Pellet burner GP 45 IV                                                                                                   52 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

K1  K2  K3 

K4  K5  K6 K7  K8  K9  K10 K11 K12 K13 

K14 K15 K16 K17 K18 

K19 K20 K21 K22 K23 

EXT3 

EXT6 

EXT2 

EXT4 

EXT5 

PE 
Zero  

Phase  

No use  

Yellow - green 

Phase 

Emergency 
thermostat 

Hot water 
boiler  

N 

N 

N 

N 

Air fan  Auger  Extraction fan - option 

F1/6,3A 
Ignition 

F2 /800mA –F 
Fresh air fan 

F3 /1A –F 
Auger 

F4/1A –F 
Flue gas 
extraction 
fan -option  

Hall 
sensor - 

NTC sensor 
Circulations water 

t

0 

Photo sensor 

Room 
thermostat 
- option 

TD – safety thermo-disc (on 
pellets inlet pipe – 95

0 

C) 

WARNING – remove the bridge in case of room 
thermostat and switch “START” installation 

N

 

 

Filter 
C = 100nF/500VAC 
R = 220 Ohms 

230V, 50Hz  

Ignition 

M1 

TD 

M2 

M3 

EXT1 

START 

Figure 8.1. Schematic wiring and connection diagram of automated pellet burner from series “GP 45 IV”. 

Содержание GP 45 IV

Страница 1: ...Pellet burner GP 45 IV 1 MANUAL FOR INSTALLATION AND OPERATION OF AUTOMATED MODULATING WOOD PELLET BURNER FROM SERIES GP 45 IV http www greenecotherm eu...

Страница 2: ...it The manufacturing company requires that the technicians performing the above presented procedures has passed training course for the activities performed with the product Manufacturer ZMM Haskovo...

Страница 3: ...6 2 1 INTERFACE CONTROL PANEL OF AUTOMATED WOOD PELLET BURNER FROM SERIES GP IV 24 6 2 2 CONNECTING AND POWERING THE BURNER 24 6 2 3 SWITCHING ON THE BURNER FROM SERIES GP 25 6 2 4 BURNER FROM SERIES...

Страница 4: ...AINTENANCE OF THE BURNER FROM SERIES GP 40 6 10 INTRODUCING THE USER WITH THE MAINTENANCE AND ADJUSTMENT PROCEDURES OF PELLET BURNER FROM SERIES GP 42 6 11 SAFETY AND UNPREDICTED RISKS 43 6 12 COMPLET...

Страница 5: ...vironment protection provisions Installation initial start up and adjustment provisions The harmonized EU provisions applicable in the relevant country Please strictly observe the presented safety ins...

Страница 6: ...series GP 45 IV is fitted with Microprocessor controller for management of the burner s modules operation Display with keyboard showing the burner operation mode and for adjustment of the burner oper...

Страница 7: ...els for example liquid or gaseous fuel which provides availability for usage in systems equipped with programmable room thermostat The burner is equipped with automatic fuel ignition system Automatic...

Страница 8: ...rocess m3 h 70 84 Average wood pellet consumption in the heating installation kg h 5 0 7 0 Wastes from fuel combustion Ash The quantity depends on the fuel ash content and the operation mode The autom...

Страница 9: ...meters Parameter Dimension Value Granules pellets diameter mm 6 8 MJ kg 17 2 Recommended fuel caloricity lower burning point kWh kg 4 7 Wood pellets category according to standard EN 14961 2 ENplus A1...

Страница 10: ...ts EN 14961 2 Parameters Dimension ENplus A1 ENplus A2 Diameter mm 6 1 6 1 Length mm 3 15 L 40 1 3 15 L 40 1 Bulk Density kg m 600 600 Caloricity MJ kg 16 5 16 5 Water content 10 10 Dust 13 1 3 Mechan...

Страница 11: ...he main module s fuel inlet pipe Control module for monitoring and managing the burner operation Display module with keyboard used for visualization of the burner operation mode and for performing all...

Страница 12: ...es positioning of burner from series GP 45 IV side view Main module s components of a burner from series GP IV are presented on Figure 4 2 and Figure 4 3 Flexible pipe Main module Outer fuel transport...

Страница 13: ...components of burner from series GP 45 IV Emergency sensor protecting from back fire Interface panel display keyboard Photo sensor Combustion chamber Burner s control pc board Burner s power supply ca...

Страница 14: ...e appliance from the ash deposits and or the flue gas extraction line When it cools down the sticker reverse to its previous condition and color The irreversible not recovering liquid crystal thermo s...

Страница 15: ...equipped with safety components for protection against fuel firing occurrence of the so called back fire Dropping flap chamber which cuts the pellets flow from the transport auger to the main module...

Страница 16: ...from liquid crystals which indicates the current temperature value in its attachment zone serves for easy evaluation of the system operation mode where the burner is installed and the necessity for c...

Страница 17: ...sons only which are well familiar with the appliance operation manual book The burner mounting to a hot water boiler consuming appliance has to be done by bolts or studs and nuts It is required to fas...

Страница 18: ...quirements have to be observed as well as the main module dimensions presented on the next figures Figure 5 1 Main module of a pellet burner from series GP 45 IV isometric view both sides view The cou...

Страница 19: ...Pellet burner GP 45 IV 19 Figure 5 2 Main module overall dimensions of a burner from series GP 45 IV side view Figure 5 3 Main module overall dimensions of a burner from series GP 45 IV top view...

Страница 20: ...port auger must be positioned near to the burner so it can be connected to the main module by the flexible pipe through which the fuel from the auger drops It is also recommended to ensure 45o tilt an...

Страница 21: ...ed heating output Schematic view for installation of the fuel transport auger is presented on Figure 5 5 Figure 5 5 Schematic view for installation and positioning of the fuel transport auger The auge...

Страница 22: ...he automated pellet burner from series GP is individual module requiring electrical supply and signal assignment for operation that can be mounted to heat energy consuming appliance The practice shows...

Страница 23: ...on mode of the system pellet burner from series GP and heat energy consumer must provide minimum under pressure pressure lower than the atmospheric in the appliance combustion chamber within the range...

Страница 24: ...burner s interface control panel can also perform different function which will be shown on the display 6 2 2 CONNECTING AND POWERING THE BURNER All activities over the burner s electrical installatio...

Страница 25: ...is touched by hand it is not allowed to perform any manipulation in the combustion chamber zone If it is necessary to mix spread or remove fuel then proper personal protection equipment and tools must...

Страница 26: ...mode which is achieved by periodical fuel feeding and pause for its burning The times for feeding and pause are set in the burner s control module software as its heating output can be changed by the...

Страница 27: ...ed also by cutting off the appliance main power supply to which it is connected Before starting the burner its fire grate must be checked for presence of unburned fuel or ash deposits and respectively...

Страница 28: ...a few seconds a question appears on the display Activate Figure 6 3 A menu for starting automated pellet burner from series GP IV with invitation question To start the burner operation press the butt...

Страница 29: ...he left bottom corner of the display over the button S the water temperature in the boiler degrees Celsius The temperature value is indicated if a boiler water temperature sensor is installed and acti...

Страница 30: ...the fuel transport auger axis and the horizontal plane is 45o The ash content mineral inflammable mass does not change significantly the fuel burning heat value its caloricity but requires specialize...

Страница 31: ...l in the burner combustion chamber has been fired successfully and the heat consuming appliance has been heated and tempered it can be said that the system operates in nominal mode All adjustments and...

Страница 32: ...ith heating output 10 kW After completing the transition mode the burner transits to operation mode as presented on Figure 6 7 Figure 6 7 The display shows information about the burner heating output...

Страница 33: ...from the burner s control module 6 2 11 USER MENUES FROM THE BURNER S CONTROLLER 6 2 12 MENU EFFECT LEVEL Figure 6 9 Menu EFFECT LEVEL choice of heating output level of a burner from series GP IV In...

Страница 34: ...the EFFECT LEVEL menu press the button below ENTER S To switch to another menu press the button located below the arrow on the display The button ESC serves to exit the submenu and return to the main...

Страница 35: ...ration can be achieved by its control module which submits operation signal Restore of the burner operation can be achieved by changing the control module adjustment which commands the burner operatio...

Страница 36: ...g fuel in the burner s fire grate in order to perform final combustion Figure 6 11 Choice of menu MAKE FINAL COMB which is used for stopping the operation of a burner from series GP IV To enter the me...

Страница 37: ...rgy release in all operation modes 6 5 SWITCHING OFF THE PELLET BURNER FROM SERIES GP IV BY EXTERNAL MODULE CONTROLLING ITS OPERATION The burner switch off is achieved by interrupting its operation si...

Страница 38: ...g burner operation If a new error occurs the oldest deletes and the newest one goes on top of the list Figure 6 13 The controller display shows the LOG menu with the error number and the relevant code...

Страница 39: ...ermines the burner operating temperature in the zone where it is labeled increased temperature condition within 65 75o C Figure 6 16 View of the reversible self restoring thermo sticker that determine...

Страница 40: ...sulting from increased resistance in the chimney pipe lines or due to decreased chimney draught Such situations are considered as emergency and are not covered by the burner s warranty 6 9 REMOVING AN...

Страница 41: ...rom the ash residues and other particles for example slag or unburned fuel it is necessary to install the fire grate at its normal position The fire grate correct positioning can be achieved by tiltin...

Страница 42: ...ent but no longer than 5 days of operation The customer must shut down the burner by observing the instructions described in the above topics This ensures effective fuel after burning and cooling of t...

Страница 43: ...urning process in the combustion chamber during cleaning the burning zone or unburned material in the fire grate Risks of electrical shock from indirect contact The pellet burner from GP series is con...

Страница 44: ...E PERIOD After expiry of the product life cycle its extermination has to be performed in protective for the environment way Its modules must be disassembled and transferred to second raw material rede...

Страница 45: ...burning process No assignment for operation Check the operation assignment by the burner s control module 4 Hard fuel ignition Low quality pellets It is necessary to change the pellets probably their...

Страница 46: ...ctrical connections to be performed by servicing specialist No start signal to the burner Check if the burner receives start signal and its module s electrical connections working order to be performe...

Страница 47: ...lue gas extraction fan and or to change the chimney tract 14 Indication for increased temperature by the reversible thermo sticker Increased resistance in the flue gas extraction line or insufficient...

Страница 48: ...e of smoke in the boiler room after period of operation Dirty or clogged tract for extraction of the flue gasses out of the appliance heat exchanger Cleaning of the appliance heat exchanger from the a...

Страница 49: ...sistance and installation inspection 6 15 The temperature sensor measured value is over 120o C The circulations water is with dangerously high temperature Overheating of the appliance and the heating...

Страница 50: ...er connection restart the burner 3 STOKER FAULT Auger connection is interrupted Check the auger power supply possible reason could be overheating of the pellets inlet pipe check the thermo stickers 4...

Страница 51: ...Pellet burner GP 45 IV 51 8 WIRING DIAGRAM OF AUTOMATED WOOD PELLET BURNER FROM SERIES GP IV The wiring diagram of automated pellet burner from series GP 45 IV is presented on Figure 8 1...

Страница 52: ...2 800mA F Fresh air fan F3 1A F Auger F4 1A F Flue gas extraction fan option Hall sensor NTC sensor Circulations water t0 Photo sensor Room thermostat option TD safety thermo disc on pellets inlet pip...

Страница 53: ...d or unloading which are not organized by the manufacturing company Failures caused by natural disasters earthquakes fire floods and others The requirements for installation operation and periodical m...

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