green ecotherm GP 45 IV Скачать руководство пользователя страница 47

Pellet burner GP 45 IV                                                                                                   47 

                                                                             

 

Incorrectly 
positioned photo-
sensor 

Change the photo-sensor position by turning 
it around its longitudinal axis;  

The photo-sensor 
surface is dirty 

Clean it carefully from the dirt;  

10. 

The  burner  starts 
but  can  not  transit 
to  stable  operation 
mode 

The photo-sensor 
is damaged – 
tracks of burning 
over its surface 

It  is  necessary  to  replace  the  photo-sensor 
with new one - to be performed by servicing 
specialist; 

Incorrect operation 
of the photo-sensor 

Check the photo-sensor working order; 

Check  the  burner’s  heating  output  level 
adjustment 

11. 

The 

burner 

operates unstable 

The control module 
settings has been 
changed 

Check  the  control  module  settings  -  to  be 
performed by servicing specialist; 

12. 

Abnormal  heating 
of  the  burner’s  fuel 
inlet pipe 

Insufficient 
chimney draught or 
dirty appliance 

It  is  necessary  to  clean  the  appliance, 
eventually  the  chimney.  Possible  solution  is 
to  install  additional  flue  gas  extraction  fan 
and/or to change the chimney*; 

13. 

Abnormal  heating 
of  the  burner’s  fuel 
inlet 

pipe 

and 

activation 

of 

its 

emergency 
thermostat  

Low 

chimney 

draught 

or 

the 

appliance 

is 

clogged  from  ash 
particles  

It  is  necessary  to  clean  the  appliance, 
eventually  the  chimney.  It  is  necessary  to 
restart  the  burner.      Possible  solution  is  to 
install  additional  flue  gas  extraction  fan 
and/or to change the chimney tract*; 

14. 

Indication 

for 

increased 
temperature  by  the 
reversible  thermo-
sticker  

Increased 
resistance  in  the 
flue  gas  extraction 
line  or  insufficient 
chimney draught  

It is necessary to clean the appliance and the 
chimney  from  the  ash  deposits.  In  case  of 
insufficient chimney draught install additional 
flue  gas  extraction  fan  and/or  to  change  the 
chimney  -  to  be  performed  by  servicing 
specialist; 

15. 

Activation  of  the 
irreversible thermo-
sticker,  labeled  on 
the 

pellets 

inlet 

pipe 

Exceed 

of 

the 

operation 
temperature  in  this 
pipe, which in most 
cases  is  result  by 
the  flow  of  hot  flue 
gasses through it 

It  is  necessary  to  clean  the  appliance,  the 
chimney  and  the  burner  from  the  ash 
deposits  -  to  be  performed  by  servicing 
specialist; 

16. 

Dirty and/or melted 
photo-sensor  

Incorrect  stopping 
of 

the 

burner 

operation  

It  is  necessary  to  clean  the  photo-sensor 
surface  or  to  replace  it  with  new  one.  It  is 
required  to  observe  the  stopping  procedure 
presented in this manual;  

17. 

Presence 

of 

unburned  fuel  in 
the ash-tray  

Ineffective 

fuel 

combustion 

It  is  necessary  to  adjust  the  operation 
parameters  of  the  appliance  –  adjustment 
and/or  consultation  with  servicing  specialist 
is required; 

18. 

Slag  deposits  in 
the 

combustion 

chamber 

(melted 

mineral mass)  

The used fuel is 
with high ash 
content and does 
not comply with the 
appliance 
requirements 

Replace the fuel with such that complies with 
the requirements for reliable operation of the 
burner;  

Содержание GP 45 IV

Страница 1: ...Pellet burner GP 45 IV 1 MANUAL FOR INSTALLATION AND OPERATION OF AUTOMATED MODULATING WOOD PELLET BURNER FROM SERIES GP 45 IV http www greenecotherm eu...

Страница 2: ...it The manufacturing company requires that the technicians performing the above presented procedures has passed training course for the activities performed with the product Manufacturer ZMM Haskovo...

Страница 3: ...6 2 1 INTERFACE CONTROL PANEL OF AUTOMATED WOOD PELLET BURNER FROM SERIES GP IV 24 6 2 2 CONNECTING AND POWERING THE BURNER 24 6 2 3 SWITCHING ON THE BURNER FROM SERIES GP 25 6 2 4 BURNER FROM SERIES...

Страница 4: ...AINTENANCE OF THE BURNER FROM SERIES GP 40 6 10 INTRODUCING THE USER WITH THE MAINTENANCE AND ADJUSTMENT PROCEDURES OF PELLET BURNER FROM SERIES GP 42 6 11 SAFETY AND UNPREDICTED RISKS 43 6 12 COMPLET...

Страница 5: ...vironment protection provisions Installation initial start up and adjustment provisions The harmonized EU provisions applicable in the relevant country Please strictly observe the presented safety ins...

Страница 6: ...series GP 45 IV is fitted with Microprocessor controller for management of the burner s modules operation Display with keyboard showing the burner operation mode and for adjustment of the burner oper...

Страница 7: ...els for example liquid or gaseous fuel which provides availability for usage in systems equipped with programmable room thermostat The burner is equipped with automatic fuel ignition system Automatic...

Страница 8: ...rocess m3 h 70 84 Average wood pellet consumption in the heating installation kg h 5 0 7 0 Wastes from fuel combustion Ash The quantity depends on the fuel ash content and the operation mode The autom...

Страница 9: ...meters Parameter Dimension Value Granules pellets diameter mm 6 8 MJ kg 17 2 Recommended fuel caloricity lower burning point kWh kg 4 7 Wood pellets category according to standard EN 14961 2 ENplus A1...

Страница 10: ...ts EN 14961 2 Parameters Dimension ENplus A1 ENplus A2 Diameter mm 6 1 6 1 Length mm 3 15 L 40 1 3 15 L 40 1 Bulk Density kg m 600 600 Caloricity MJ kg 16 5 16 5 Water content 10 10 Dust 13 1 3 Mechan...

Страница 11: ...he main module s fuel inlet pipe Control module for monitoring and managing the burner operation Display module with keyboard used for visualization of the burner operation mode and for performing all...

Страница 12: ...es positioning of burner from series GP 45 IV side view Main module s components of a burner from series GP IV are presented on Figure 4 2 and Figure 4 3 Flexible pipe Main module Outer fuel transport...

Страница 13: ...components of burner from series GP 45 IV Emergency sensor protecting from back fire Interface panel display keyboard Photo sensor Combustion chamber Burner s control pc board Burner s power supply ca...

Страница 14: ...e appliance from the ash deposits and or the flue gas extraction line When it cools down the sticker reverse to its previous condition and color The irreversible not recovering liquid crystal thermo s...

Страница 15: ...equipped with safety components for protection against fuel firing occurrence of the so called back fire Dropping flap chamber which cuts the pellets flow from the transport auger to the main module...

Страница 16: ...from liquid crystals which indicates the current temperature value in its attachment zone serves for easy evaluation of the system operation mode where the burner is installed and the necessity for c...

Страница 17: ...sons only which are well familiar with the appliance operation manual book The burner mounting to a hot water boiler consuming appliance has to be done by bolts or studs and nuts It is required to fas...

Страница 18: ...quirements have to be observed as well as the main module dimensions presented on the next figures Figure 5 1 Main module of a pellet burner from series GP 45 IV isometric view both sides view The cou...

Страница 19: ...Pellet burner GP 45 IV 19 Figure 5 2 Main module overall dimensions of a burner from series GP 45 IV side view Figure 5 3 Main module overall dimensions of a burner from series GP 45 IV top view...

Страница 20: ...port auger must be positioned near to the burner so it can be connected to the main module by the flexible pipe through which the fuel from the auger drops It is also recommended to ensure 45o tilt an...

Страница 21: ...ed heating output Schematic view for installation of the fuel transport auger is presented on Figure 5 5 Figure 5 5 Schematic view for installation and positioning of the fuel transport auger The auge...

Страница 22: ...he automated pellet burner from series GP is individual module requiring electrical supply and signal assignment for operation that can be mounted to heat energy consuming appliance The practice shows...

Страница 23: ...on mode of the system pellet burner from series GP and heat energy consumer must provide minimum under pressure pressure lower than the atmospheric in the appliance combustion chamber within the range...

Страница 24: ...burner s interface control panel can also perform different function which will be shown on the display 6 2 2 CONNECTING AND POWERING THE BURNER All activities over the burner s electrical installatio...

Страница 25: ...is touched by hand it is not allowed to perform any manipulation in the combustion chamber zone If it is necessary to mix spread or remove fuel then proper personal protection equipment and tools must...

Страница 26: ...mode which is achieved by periodical fuel feeding and pause for its burning The times for feeding and pause are set in the burner s control module software as its heating output can be changed by the...

Страница 27: ...ed also by cutting off the appliance main power supply to which it is connected Before starting the burner its fire grate must be checked for presence of unburned fuel or ash deposits and respectively...

Страница 28: ...a few seconds a question appears on the display Activate Figure 6 3 A menu for starting automated pellet burner from series GP IV with invitation question To start the burner operation press the butt...

Страница 29: ...he left bottom corner of the display over the button S the water temperature in the boiler degrees Celsius The temperature value is indicated if a boiler water temperature sensor is installed and acti...

Страница 30: ...the fuel transport auger axis and the horizontal plane is 45o The ash content mineral inflammable mass does not change significantly the fuel burning heat value its caloricity but requires specialize...

Страница 31: ...l in the burner combustion chamber has been fired successfully and the heat consuming appliance has been heated and tempered it can be said that the system operates in nominal mode All adjustments and...

Страница 32: ...ith heating output 10 kW After completing the transition mode the burner transits to operation mode as presented on Figure 6 7 Figure 6 7 The display shows information about the burner heating output...

Страница 33: ...from the burner s control module 6 2 11 USER MENUES FROM THE BURNER S CONTROLLER 6 2 12 MENU EFFECT LEVEL Figure 6 9 Menu EFFECT LEVEL choice of heating output level of a burner from series GP IV In...

Страница 34: ...the EFFECT LEVEL menu press the button below ENTER S To switch to another menu press the button located below the arrow on the display The button ESC serves to exit the submenu and return to the main...

Страница 35: ...ration can be achieved by its control module which submits operation signal Restore of the burner operation can be achieved by changing the control module adjustment which commands the burner operatio...

Страница 36: ...g fuel in the burner s fire grate in order to perform final combustion Figure 6 11 Choice of menu MAKE FINAL COMB which is used for stopping the operation of a burner from series GP IV To enter the me...

Страница 37: ...rgy release in all operation modes 6 5 SWITCHING OFF THE PELLET BURNER FROM SERIES GP IV BY EXTERNAL MODULE CONTROLLING ITS OPERATION The burner switch off is achieved by interrupting its operation si...

Страница 38: ...g burner operation If a new error occurs the oldest deletes and the newest one goes on top of the list Figure 6 13 The controller display shows the LOG menu with the error number and the relevant code...

Страница 39: ...ermines the burner operating temperature in the zone where it is labeled increased temperature condition within 65 75o C Figure 6 16 View of the reversible self restoring thermo sticker that determine...

Страница 40: ...sulting from increased resistance in the chimney pipe lines or due to decreased chimney draught Such situations are considered as emergency and are not covered by the burner s warranty 6 9 REMOVING AN...

Страница 41: ...rom the ash residues and other particles for example slag or unburned fuel it is necessary to install the fire grate at its normal position The fire grate correct positioning can be achieved by tiltin...

Страница 42: ...ent but no longer than 5 days of operation The customer must shut down the burner by observing the instructions described in the above topics This ensures effective fuel after burning and cooling of t...

Страница 43: ...urning process in the combustion chamber during cleaning the burning zone or unburned material in the fire grate Risks of electrical shock from indirect contact The pellet burner from GP series is con...

Страница 44: ...E PERIOD After expiry of the product life cycle its extermination has to be performed in protective for the environment way Its modules must be disassembled and transferred to second raw material rede...

Страница 45: ...burning process No assignment for operation Check the operation assignment by the burner s control module 4 Hard fuel ignition Low quality pellets It is necessary to change the pellets probably their...

Страница 46: ...ctrical connections to be performed by servicing specialist No start signal to the burner Check if the burner receives start signal and its module s electrical connections working order to be performe...

Страница 47: ...lue gas extraction fan and or to change the chimney tract 14 Indication for increased temperature by the reversible thermo sticker Increased resistance in the flue gas extraction line or insufficient...

Страница 48: ...e of smoke in the boiler room after period of operation Dirty or clogged tract for extraction of the flue gasses out of the appliance heat exchanger Cleaning of the appliance heat exchanger from the a...

Страница 49: ...sistance and installation inspection 6 15 The temperature sensor measured value is over 120o C The circulations water is with dangerously high temperature Overheating of the appliance and the heating...

Страница 50: ...er connection restart the burner 3 STOKER FAULT Auger connection is interrupted Check the auger power supply possible reason could be overheating of the pellets inlet pipe check the thermo stickers 4...

Страница 51: ...Pellet burner GP 45 IV 51 8 WIRING DIAGRAM OF AUTOMATED WOOD PELLET BURNER FROM SERIES GP IV The wiring diagram of automated pellet burner from series GP 45 IV is presented on Figure 8 1...

Страница 52: ...2 800mA F Fresh air fan F3 1A F Auger F4 1A F Flue gas extraction fan option Hall sensor NTC sensor Circulations water t0 Photo sensor Room thermostat option TD safety thermo disc on pellets inlet pip...

Страница 53: ...d or unloading which are not organized by the manufacturing company Failures caused by natural disasters earthquakes fire floods and others The requirements for installation operation and periodical m...

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