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Installation

To avoid tipping over, ensure cart is on a flat and
level surface. Failure to do so could result in injury
or equipment damage.

Connect

Connect the

the

the Power

Power

See the table below for power supply requirements.
The system requires a dedicated circuit protected
with a circuit breaker.

Voltage

Phase

Integrated

Integrated Air

Air

Compressor

Full

Full Load

Load

Load Peak

Peak

Current*

Cord

Cord
Specifications

Specifications

Specifications
AWG

AWG

AWG (mm

(mm

)))

Yes

35 A

8 (10.0)

200–240VAC

1 Φ (2 wire +
ground)

25 A

12 (4.0)

* Full load amps with all devices operating at maximum capabilities. Fuse requirements at various pressures
and flow rates may be less.

NOTE:

NOTE: The disconnect terminals will accept up to #8 AWG (10 mm

) conductors.

3A3110K

Содержание ToughTek F680e

Страница 1: ...nly only only Not Not Not approved approved approved for for for use use use in in in explosive explosive explosive atmospheres atmospheres atmospheres or or or hazardous hazardous hazardous locations...

Страница 2: ...20 Before Starting or Stopping Material Flow 20 Spraying 20 Spray Adjustments Pole Spray Applicator 22 Pressure Relief Procedure 24 Shutdown 25 Corrosion Protection 25 Lifting Instructions 25 Maintena...

Страница 3: ...arts are not included in the base models listed above but can be purchased with them these kits are noted as such Related Related Related Manuals Manuals Manuals Component manuals in English Manual Ma...

Страница 4: ...rces such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static sparking Ground all equipment in the work area See Grounding Grounding Grounding instructions Keep...

Страница 5: ...ile equipment is energized or under pressure Turn off all equipment and follow the Pressure Pressure Pressure Relief Relief Relief Procedure Procedure Procedure when equipment is not in use Check equi...

Страница 6: ...URN BURN HAZARD HAZARD HAZARD Equipment surfaces and fluid that is heated can become very hot during operation To avoid severe burns Do not touch hot fluid or equipment PERSONAL PERSONAL PERSONAL PROT...

Страница 7: ...B Fluid Outlet C Fluid Drain Purge Valve D Packing Nut Wet Cup E Outlet Check Valve F Pump Lower G Hopper Elbow H Electric Motor for Hydraulic Pump J Hydraulic Solenoid Valve K Hydraulic Pump L Oil Di...

Страница 8: ...h must be in the ON position or REMOTE position with the remote control switch in the ON position for the sprayer to pump material Pump Pump Pump Control Control Control Switch Switch Switch Settings...

Страница 9: ...er every time it is used See Flush page 16 Pump Pump Pump Components Components Components Ref Ref Ref Description Description Description X Air Outlet 1 4 in quick disconnect coupling fitting Y Remot...

Страница 10: ...on it can be manually overridden To override push the red button in turn counterclockwise 180 and release The solenoid valve will then remain open at all times Hydraulic Hydraulic Hydraulic Pressure P...

Страница 11: ...irectly between the pole spray applicator pipe handle and adapter fitting The applicator ball valve BV can be used to stop material flow but only after the pump has been stopped first Do NOT use the v...

Страница 12: ...amps V retract the spring loaded locking pin Z and slowly swing the pump up until the spring loaded locking pin clicks into place To attach the pump to the hopper retract the spring loaded locking pin...

Страница 13: ...Voltage Voltage Phase Phase Phase Hz Hz Hz Integrated Integrated Integrated Air Air Air Compressor Compressor Compressor Full Full Full Load Load Load Peak Peak Peak Current Current Current Cord Cord...

Страница 14: ...ividual conductors and add ferrules as necessary 2 Attach the power cord to the disconnect block PD located in the electrical control box R Bring the power cord into the electrical control box through...

Страница 15: ...eck Throat Seal Liquid TSL level in packing nut D Fill 1 2 full with TSL 3 Connect air supply to applicator 4 Attach fluid hose ZZ to applicator fluid inlet and fluid outlet B then secure Velcro strap...

Страница 16: ...retainer 3 Place applicator outlet in a waste container The waste container must be large enough to hold all dispensed material ti21632a 4 Turn hydraulic switch BB ON and pump control switch AA to ON...

Страница 17: ...hose sizes to use them on a Remove the applicator from the end of the hose and place the hose outlet back in the waste container b Remove the hose inlet from the fluid outlet B and place a hose clean...

Страница 18: ...is will drain the remaining material from the pump lower When the pump stops draining release the pump lower inlet ball e Install hopper elbow G and attach pump to hopper f Starting at the pump raise...

Страница 19: ...plicator nozzle or tip must be removed during priming Always push out any remaining water into a waste container before circulating material Always circulate clean material back into the hopper for a...

Страница 20: ...ch the pump control switch AA to OFF first 2 Turn off the air ball valve CB last Sprayer Sprayer Sprayer Performance Performance Performance NOTE NOTE NOTE The check valve 46 helps to improve pump per...

Страница 21: ...pump or turn the switch to REMOTE and set the remote switch to ON to cycle W WL L D D 9 Turn the hydraulic pressure control S clockwise until desired flow is reached Turn counterclockwise to decrease...

Страница 22: ...stance back from the tip as the size of the orifice For example if you have a 1 2 in tip installed the air needle should be approximately 1 2 in behind the tip NOTE NOTE NOTE Installing the needle too...

Страница 23: ...ng the pump Higher pressures may cause excessive wear on the fluid pump Select a fluid tip large enough to spray at low pressure Some materials will pack out at higher pressures Installing Installing...

Страница 24: ...disconnect DD off W WL L D D 3 Remove the applicator tip and tip retainer and hold applicator firmly against a pail ti21632a To avoid injury from splashing fluid never open an applicator or hose fitti...

Страница 25: ...the material dries on the displacement rod For longer periods of time where the pump is not in use pump oil through the pump lower then relieve the pressure Leave oil in the pump to protect the parts...

Страница 26: ...DAILY DAILY Check fluid drain purge valve C for proper operation Clean flush the valve if necessary DAILY DAILY DAILY Check level of Throat Seal Liquid TSL in displacement pump packing nut D Fill nut...

Страница 27: ...removing clip 916 and disassembling the coupler cover 917 and assembly coupling 918 5 Unthread all three lock nuts 907 from the tie rods and remove the pump lower 908 The pump lower should now be sepa...

Страница 28: ...ocedure page 24 and disconnect the material hose 1 Loosen the hopper elbow clamps V retract the spring loaded locking pin Z and slowly swing the pump up until the spring loaded locking pin clicks into...

Страница 29: ...Repair Notes Notes Notes 3A3110K 29...

Страница 30: ...Repair Replace Replace Replace Pump Pump Pump Components Components Components Remove the pump lower 908 24Y513 before replacing any pump components 30 3A3110K...

Страница 31: ...T extension 4 See List List List of of of Kits Kits Kits below Replacement Danger and Warning labels are available at no cost 2 Apply grease lubricant to threads o rings and seals 3 Apply serviceable...

Страница 32: ...check check check valve valve valve seat seat seat outlet outlet outlet 1 1 1 See See See List List List of of of Kits Kits Kits tables tables tables below below below 1 Torque Torque Torque to to to...

Страница 33: ...ssor side guard 79 together and then slide the compressor top guard up and out of the sprayer 4 Remove the two screws 20 holding the compressor side guard 79 to the frame and slide guard out sideways...

Страница 34: ...Parts Parts Parts Parts F680e F680e F680e Parts Parts Parts 34 3A3110K...

Страница 35: ...cription Description Description Qty Qty Qty 75 17G250 BRACKET hopper painted 2 85 WASHER 3 8 in plain flat 4 86 111803 SCREW cap hex hd 4 87 LABEL F680e 1 88 BRACKET top painted 1 95 17G246 BOLT carr...

Страница 36: ...Parts F680e F680e F680e Parts Parts Parts continued continued continued 36 3A3110K...

Страница 37: ...LER 1 8 npt 1 Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty 65 17K007 TUBE cooling compressor 1 66 114526 FITTING tee pipe 1 67 118758 FITTING adapter 1 68 122533 FITTING...

Страница 38: ...lic pump pulley and set screws 28 1 29 2 25A314 Air compressor side belt guard 78 2 79 1 80 1 25A318 Hydraulic pump belt guard 93 1 80 1 25A319 Air compressor top belt guard 94 1 80 1 25A321 F680e com...

Страница 39: ...23971 KNOB disconnect operator 1 611 114421 BUSHING strain relief 2 612 113505 NUT keps hex hd 4 613 109466 NUT lock hex 2 614 121618 SWITCH start push button green 2 615 121619 SWITCH stop push butto...

Страница 40: ...2 304 255022 RELAY contactor 65A 3p 2 305 17B347 CIRCUIT breaker 2p 25A UL1077 AB 1 401 514014 RAIL mt cut to length at assembly 0 71 403 120570 BLOCK terminal 6 Ref Ref Ref Part Part Part Descriptio...

Страница 41: ...t socket head 1 525 TUBE hydraulic case drain 1 526 118896 FITTING 1 527 FILTER oil spin on 1 533 17G556 MANIFOLD pump 680e 1 534 17G263 SCREW cap socket hd M5 x 10mm 4 537 15C939 PACKING o ring 3 538...

Страница 42: ...Parts Pump Pump Pump Line Line Line Parts Parts Parts W WL L F F 42 3A3110K...

Страница 43: ...EW cap socket hd 4 Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty 916 244820 CLIP hairpin with lanyard 1 917 197340 COVER coupler 1 918 244819 COUPLING assembly 145 290 Xtr...

Страница 44: ...hose applicator is obstructed Clear the hose or applicator Displacement pump operates but output is low on down stroke and or on both strokes Hose ID is too small Use a hose with a larger ID Loose we...

Страница 45: ...ial Open or worn piston valve or packings Clear the piston valve replace the packings Erratic accelerated speed Open or worn intake valve Clear or service the intake valve Cycles or fails to hold pres...

Страница 46: ...Ensure that the reservoir is properly serviced Improve ventilation to allow more efficient heat dissipation Hydraulic pump does not develop pressure Low or zero pressure with screeching noise Drive b...

Страница 47: ...321 Kit reservoir assembly F680e complete hydraulic pump and reservoir Repair Repair Repair Parts Parts Parts Lower Lower Lower Assembly Assembly Assembly 16W490 Kit repair 10 pack o ring cylinder end...

Страница 48: ...r Power Power 200 240 200 240 200 240 VAC VAC VAC 1 1 1 with with with compressor compressor compressor 24 VDC CT1 L2 CT3 L1 SW2 4 CT2 L2 CT2 L1 CT2 A1 L1 L2 L N ti27455a 200 240 200 240 200 240 VAC V...

Страница 49: ...ontactor CT1 Contactor CT2 6T3 4T2 2T1 6T3 4T2 2T1 5L3 3L2 1L1 5L3 3L2 1L1 A2 A1 A2 A1 ti27333a B C D E F E F Diagram Diagram Diagram Key Key Key Ref Ref Ref Description Description Description A Moto...

Страница 50: ...C Harness hydraulic motor D Harness compressor motor E Over temperature F Power Motor Motor Motor Junction Junction Junction Box Box Box Wiring Wiring Wiring Connections Connections Connections Wirin...

Страница 51: ...NSIDE INSIDE ELECTRICAL ELECTRICAL ELECTRICAL CONTROL CONTROL CONTROL BOX BOX BOX C 24 VDC TB08 ti27332a B A Diagram Diagram Diagram Key Key Key Ref Ref Ref Description Description Description A Remot...

Страница 52: ...Notes Notes Notes Notes 52 3A3110K...

Страница 53: ...6 5 gallon 18 9 liter or 207428 1 gallon 3 8 liter Maximum Pump Line Speed 60 Hz 77 cycles per minute Inlet Outlet Sizes Fluid Inlet Size 3 in Fluid Outlet Size 1 5 in npt f with 1 5 in male camlock H...

Страница 54: ...Y WARRANTY WARRANTY AND AND AND DISCLAIMS DISCLAIMS DISCLAIMS ALL ALL ALL IMPLIED IMPLIED IMPLIED WARRANTIES WARRANTIES WARRANTIES OF OF OF MERCHANTABILITY MERCHANTABILITY MERCHANTABILITY AND AND AND...

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