Operation
30
309028ZAT
a.
Turn the knob clockwise to increase air
pressure or counterclockwise to decrease air
pressure. See F
b. Check the air gauge to verify the air pressure
setting.
12. Repeat step 29 to adjust the air regulator for the
PUMP NO. 2 REGULATOR Control Knob (AE).
Adjusting the RAM UP and RAM DOWN Air
Regulators
13. At the Pneumatic Logic Panel (G) (see F
. 4 on
page 13), open the hinged cover.
14. Set the RAM POSITION Switch (AG) to RAISE and
push the RAM UP Pushbutton (AF). Verify that the
Follower Plate (D) raises at the desired speed. If
not, perform the following steps:
a. Adjust the RAM UP Air Regulator (AJ). Turn the
knob clockwise to increase the amount of air
pressure. Check the air gauge to verify that air
pressure was increased. See F
. 5. The air
pressure factory setting is 50 psi, and it is not
recommended to exceed 80 psi.
b. Verify that the R3 Regulator (AL) is set to 5 to
10 psi (0.035 to 0.07 MPa, 0.35 to 0.7 bar).
c. Repeat step 32.a until the ram raises at the
desired speed.
15. Set the RAM POSITION Switch (AG) to DOWN
while observing the air gauge inside the panel.
16. Adjust the RAM DOWN Air Regulator (AK) to 50 psi
(0.34 MPa, 3.4 bar) as follows (see F
. 5):
a. Turn the knob clockwise to increase air
pressure or counterclockwise to decrease air
pressure.
b. Check the air gauge to verify the air pressure
setting. The air pressure factory setting is 50
psi, and it is not recommended to exceed 80
psi.
17. Close and secure the hinged cover.
Preventing Pump Cavitation
NOTE:
Cavitation occurs when the Pump cylinder did
not fully load with material on the upstroke, and a cavity
forms in the material after the Pump changes to the
downstroke. Perform step 36 when there is Pump
cavitation. If cavitation is not occurring, omit step 36 and
proceed to step 37.
18. To prevent cavitation from occurring, perform the
following steps:
a. Press the PRIME PUMP Pushbutton to prime
the Pumps and fill the material passages.
b. Verify that the PUMP READY Light turns on.
c. Lower the air motor air pressure until cavitation
stops.
d. Increase the ram down pressure.
Adjusting the Empty/Low Limit Switches
NOTE:
When the low limit switch is activated, the
Pumps are normally turned off automatically by a
customer-supplied control, and a second set of Pumps
begin pumping.
19. Adjust the low limit switch as follows:
a. At the Junction Box Panel (H) (F
. 6), set the
RAM POSITION Switch (AG) to LOWER,
allowing the Follower Plate to activate the low
limit switch.
Do not set the R3 Regulator higher than 5 to 10 psi
(0.035 to 0.07 MPa, 0.35 to 0.7 bar). Setting the
R3 Regulator pressure higher than recommended
can cause the Follower Plate (D) to drop and result
in operator injury.
NOTICE
Failure to adjust the Regulator R3 properly can cause
the platen to exit the drum at a high rate of speed,
risking damage to the equipment.
Содержание 309028ZAT
Страница 14: ...Component Identification 14 309028ZAT FIG 5 Pneumatic Logic Panel Interior AJ AK AL ...
Страница 41: ...Junction Box Panel Service 309028ZAT 41 FIG 20 T10196 Pressure Switch Solenoid Valve ...
Страница 75: ...Parts 309028ZAT 75 Follower Plate Assembly 241891 and 243510 FIG 32 ...
Страница 77: ...Parts 309028ZAT 77 PLC Pneumatic Logic Panel FIG 33 915 909 905 915 910 917 906 ...
Страница 78: ...Parts 78 309028ZAT FIG 34 945a 955 939a 912b 912a 914a 954a 909a 953a 901b 902b ...
Страница 80: ...Parts 80 309028ZAT PLC Interface Accessory Kit 241838 and 24V775 FIG 35 ...
Страница 82: ...Parts 82 309028ZAT Junction Box Panel 195320 and 119773 FIG 36 ...
Страница 84: ...Parts 84 309028ZAT Follower Plate 233041 FIG 37 413c 413b 413a DETAIL A DETAIL B SEE DETAIL B SEE DETAIL A ...
Страница 88: ...Parts 88 309028ZAT Elevator Assembly 241902 FIG 39 Ref Ref Ref ...
Страница 93: ...Pneumatic Diagram 309028ZAT 93 ...