Goodman GCV9 Series Скачать руководство пользователя страница 8

8

F

URNACE

 S

USPENSION

If suspending the furnace from rafters or joists, use 3/8" threaded
rod and 2”x2”x1/8” angle iron as shown below.  The length of rod will
depend on the application and the clearances necessary.

TILT  OUTWARD TO ALLOW  FOR

DOOR  AND  CIRCULATOR  BLOWER

REMOVAL

3/8" DIAMETER

 THREADED  ROD

(6  PLACES)

PROVIDE  8"  MINMUM  CLEARANCE  BETWEEN

CENTER  ROD  AND  FURNACE  CABINET

TO  ALLOW  FOR  CIRCULATOR BLOWER  REMOVAL 

ASSURE FURNACE IS LEVEL FROM

END TO END AND HAS A SLIGHT

FORWARD TILT WITH THE FRONT

OF THE FURNACE 0"-3/4" 

BELOW THE BACK OF THE FURNACE

POSITION  AS  CLOSE  AS  POSSIBLE

TO  BLOWER  DECK TO  ALLOW  FOR 

CIRCULATOR  BLOWER REMVOAL

2"

X

2"

X

1/8"

 

ANGLE  IRON

(3  PLACES)

HOLD  DOWN

  NUTS

SUPPORT

NUTS

Suspended Furnace

E

XISTING

 F

URNACE

 R

EMOVAL

NOTE: 

When an existing furnace is removed from a venting system

serving other appliances,

 

the venting system may be too large to

properly vent the remaining attached appliances.

The following vent testing procedure is reproduced from the

 American

National Standard/National Standard of Canada for Gas-Fired Cen-
tral Furnaces ANSI Z21.4, CSA-2.3 latest edition Section 1.23.1.

The following steps shall be followed with each appliance connected to the

venting system placed in operation, while any other appliances con-
nected to the venting system are not in operation:

a. Seal any unused openings in the venting system;

b. Inspect the venting system for proper size and horizontal pitch, as

required by the National Fuel Gas Code, ANSI Z223.1 or the CSA
B149 Installation Codes and these instructions. Determine that there
is no blockage or restriction, leakage, corrosion and other deficien-
cies which could cause an unsafe condition;

c. In so far as practical, close all building doors and windows and all

doors between the space in which the appliance(s) connected to the
venting system are located and other spaces of the building. Turn
on clothes dryers and any appliance not connected to the venting
system. Turn on any exhaust fans, such as range hoods and bath-
room exhausts, so they shall operate at maximum speed. Do not
operate a summer exhaust fan. Close fireplace dampers;

d. Follow the lighting instructions. Place the appliance being inspected

in operation. Adjust thermostat so appliance shall operate continu-
ously;

e. Test for draft hood equipped spillage at the draft hood relief open-

ing after 5 minutes of main burner operation. Use the flame of a
match or candle;

f.

After it has been determined that each appliance connected to the
venting system properly vents when tested as outlined above, re-
turn doors, windows, exhaust fans, fireplace dampers and any other
gas burning appliance to their previous conditions of use;

g. If improper venting is observed during any of the above tests, the

common venting system must be corrected.

Corrections must be in accordance with the latest edition of the Na-
tional Fuel Gas Code NFPA 54/ANSI Z223.1 and/or CSA B149 In-
stallation Codes.

printing inks
paint removers
varnishes
hydrochloric acid
cements and glues
antistatic fabric softeners for clothes dryers
and masonry acid washing materials

Seal off a 

non-direct vent

 furnace if it is installed near an

area frequently contaminated by any of the above
substances.  This protects the 

non-direct vent

 furnace from

airborne contaminants.  To ensure that the enclosed

non-direct

 

vent

 furnace has an adequate supply of

combustion air, vent from a nearby uncontaminated room
or from outdoors.  Refer to the 

Section V, Combustion and

Ventilation Air Requirements

 for details.

If the furnace is used in connection with a cooling unit,
install the furnace upstream or in parallel with the cooling
unit.  Premature heat exchanger failure will result if the
cooling unit is placed ahead of the furnace.

If the furnace is installed in a residential garage, position
the furnace so that the burners and ignition source are
located not less than 18 inches (457 mm) above the floor.
Protect the furnace from physical damage by vehicles.

If the furnace is installed horizontally, the furnace access
doors must be vertical so that the burners fire horizontally
into the heat exchanger.  Do not install the unit with the
access doors on the “up/top” or “down/bottom” side of the
furnace.

C

LEARANCES

 

AND

 A

CCESSIBILITY

Installations must adhere to the clearances to combustible materi-
als which this furnace has been design certified to.  The minimum
clearance information for this furnace is provided on the unit’s clear-
ance label.  These clearances must be permanently maintained.
Clearances must also accommodate an installation’s gas, electri-
cal, drain trap, and drain line connections.  If the alternate combus-
tion air intake or vent/flue connections are used additional clear-
ance must be provided to accommodate these connections.  Refer
to 

Section IX, Vent Flue Pipe and Combustion Air Pipe

 for details.

NOTE:

  In addition to the required clearances to combustible mate-

rials, a minimum of 24 inches service clearance must be available
in front of the unit.

T O P

B O T T O M

S ID E

S ID E

S ID E

T O P

B O T T O M

U pflow

C ou nte rflo w

H orizo n ta l

A furnace installed in a confined space (i.e., a closet or utility room)
must have two ventilation openings with a total minimum free area
of 0.25 square inches per 1,000 BTU/hr of furnace input rating. Re-
fer to Product Data Book applicable to your model* for minimum
clearances to combustible surfaces.  One of the ventilation open-
ings must be within 12 inches of the top; the other opening must be
within 12 inches of the bottom of the confined space.  In a typical
construction, the clearance between the door and door frame is
usually  adequate to satisfy this ventilation requirement.

*NOTE:  Please contact your distributor or our website for the applicable

product data book referred to in this manual.

Содержание GCV9 Series

Страница 1: ...han when the unit is in operation Remember it is your responsibility to install the product safely and to know it well enough to be able to instruct a customer in its safe use Safety is a matter of co...

Страница 2: ...ES 12 TERMINATION LOCATIONS 13 CANADIAN VENTING REQUIREMENTS 13 STANDARD FURNACE CONNECTIONS 13 ALTERNATE FURNACE CONNECTIONS 14 NON DIRECT VENT SINGLE PIPE PIPING 16 DIRECT VENT DUAL PIPE PIPING 17 V...

Страница 3: ...cuit Description 33 GENERAL 33 INTEGRATED CONTROL MODULE 33 PRIMARY LIMIT 33 AUXILIARY LIMIT 33 ROLLOUT LIMIT 33 PRESSURE SWITCHES 33 FLAME SENSOR 33 XVIII Troubleshooting 33 ELECTROSTATIC DISCHARGE E...

Страница 4: ...warranty certificate is also supplied with the unit Read the warranty carefully and note what is covered Keep the warranty certificate in a safe location for future reference If additional informatio...

Страница 5: ...itch 24 Inductor Not All Models 25 Two Stage Integrated Control Module with fuse and diagnostic LED 26 24 Volt Thermostat Connections 27 Transformer 40 VA 28 ECM Variable Speed Circulator Blower 29 Au...

Страница 6: ...ion are replaced The input rate and temperature rise are set per the furnace rating plate The input rate and temperature rise are set per the furnace rating plate 100 outside air is provided for combu...

Страница 7: ...ems Do not install the furnace where the combustion air is exposed to the following substances chlorinated waxes or cleaners chlorine based swimming pool chemicals water softening chemicals deicing sa...

Страница 8: ...rrected Corrections must be in accordance with the latest edition of the Na tional Fuel Gas Code NFPA 54 ANSI Z223 1 and or CSA B149 In stallation Codes printing inks paint removers varnishes hydrochl...

Страница 9: ...red a part of the unconfined space 5 3 3 Equipment Located in Confined Spaces a All Air from Inside the Building The confined space shall be pro vided with two permanent openings communicating directl...

Страница 10: ...ree area in 5 3 3 consideration shall be given to the block ing effect of louvers grilles or screens protecting openings Screens used shall not be smaller than 1 4 inch mesh If the area through a desi...

Страница 11: ...ed for the drain trap Additionally the appropriate downward piping slope must be maintained from the drain trap to the drain location Refer to Section X Condensate Drain Trap and Lines for further det...

Страница 12: ...is the responsibility of the installer to follow the manufacturers recommendations and to verify that all vent flue piping and connec tors are compatible with furnace flue products Additionally it is...

Страница 13: ...es should be made for minor expansion and contraction due to temperature variations For this reason particular care must be taken to secure piping when a long run is followed by a short offset of less...

Страница 14: ...t flue and combustion air intake piping run vertically from the side of the cabinet NOTE Standard and alternate locations can be combined i e an installation may use the standard combustion air intake...

Страница 15: ...tion refer to the following steps and the Alternate Combus tion Air Intake Location figure NOTE Counterflow unit instructions follow the upflow instructions 1 Remove and save the four screws securing...

Страница 16: ...be in stalled on the inside and outside of the wall The wall penetration should be sealed with silicone caulking material In a basement installation the vent flue pipe can be run between joist spaces...

Страница 17: ...er for construction of the vent flue and combustion air intake pipe systems of a direct vent dual pipe installation The number of elbows tabulated represents the number of elbows and or tees in each V...

Страница 18: ...LEVEL Standard Horizontal Terminations Dual Pipe 24 MAX 3 MIN 24 MAX AIR INTAKE 90 MEDIUM RADIUS ELBOW 12 MIN ABOVE HIGHEST ANTICIPATED SNOW LEVEL Alternate Horizontal Vent Termination Dual Pipe SUPPO...

Страница 19: ...d through the right or left side panel and into the drain trap secured to the outside of the cabinet NOTE Refer to Section X Condensate Drain Lines and Drain Trap Alternate Vent Flue Hose Connections...

Страница 20: ...p 2 Secure drain trap to side panel at the mounting holes dimples or crosshairs on counterflow models located below the grommet drain holes 3 Attach PVC drain line to drain trap outlet with either a 9...

Страница 21: ...NG ANY ELECTRICAL WIRING CAUTION LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION VERIFY PROPER OPERATION AFTER SERVICING WIRING...

Страница 22: ...e Condensing Unit Single Stage Cooling Dehumidistat Optional NOTE To apply a single stage heating thermostat the thermostat selector jumper on the integrated Control module must be set on single stage...

Страница 23: ...eaner 1 0 Amp maximum at 120 VAC Turn OFF power to the furnace before installing any accessories Follow the humidifier or air cleaner manufacturers instructions for locating mounting grounding and con...

Страница 24: ...ring the gas supply pressure and manifold pressure are provided on the valve The gas valve has a manual ON OFF control located on the valve itself This control may be set only to the ON or OFF positio...

Страница 25: ...opane gas leak Rust can reduce the level of odorant in propane gas Do not rely on your sense of smell Contact a local propane connection is 375 in lbs excessive over tightening may damage the gas valv...

Страница 26: ...ng a pair of seamer pliers or seamer tongs NOTE Airflow area will be reduced by ap proximately 18 if duct flanges are not unfolded This could cause performance issues and noise issues WARNING EDGES OF...

Страница 27: ...ds If the furnace is installed without filters the warranty will be voided On upflow units guide dimples locate the side return cutout locations Use a straight edge to scribe lines connecting the dimp...

Страница 28: ...h an ignition device which automatically lights the burner Do not try to light the burner by hand 5 Move the furnace gas valve manual control to the OFF position 6 Wait five minutes then smell for gas...

Страница 29: ...w 8 Remove regulator cover screw from the low LO outlet pressure regulator adjust tower and turn screw clockwise to increase pressure or counterclockwise to decrease pressure 9 Energize main M solenoi...

Страница 30: ...t High Stage Heat Tap Model 390 520 715 930 600 800 1100 1430 840 920 1000 1080 1210 1325 1440 1555 A B C D 520 715 910 1170 800 1100 1400 1800 1125 1195 1265 1335 1620 1720 1820 1920 A B C D 520 715...

Страница 31: ...to enhance cooling performance and increase comfort level The ramping profiles are selected using DIP switches 5 and 6 Refer to the following figure for switch positions and their corresponding taps...

Страница 32: ...e monitors flame presence Gas valve will remain open only if flame is detected If the thermostat call is for low heat gas valve and induced draft blower will continue on low stage If the call is for h...

Страница 33: ...etected will take the necessary precau tions and provide diagnostic information through an LED PRIMARY LIMIT The primary limit control is located on the partition panel and moni tors heat exchanger co...

Страница 34: ...r leakage Check the outside termination and the connections at and internal to the furnace Heat exchanger Check for corrosion and or buildup within the heat exchanger passageways Burners Check for pro...

Страница 35: ...9 Clean residue from furnace using a vacuum cleaner 10 Replace the parts removed in the previous steps in reverse order 11 Turn on electrical power and gas to furnace Check for leaks and proper unit...

Страница 36: ...36...

Страница 37: ...Inspect pressure switch hose Repair if necessary Inspect flue and or inlet air piping for blockage proper length elbows and termination Check drain system Correct as necessary Correct pressure switch...

Страница 38: ...emove obstruction Check circulator blower speed and performance Correct speed or replace blower if necessary Check burners for proper alignment Check flue and air inlet piping for blockage proper leng...

Страница 39: ...OLS SINGLE CONTROL ON 45 kBTU PK PINK PLUG CONNECTION BURNER COMPARTMENT BLOWER COMPARTMENT VT IGNITER 2 MANUFACTURER S SPECIFIED REPLACEMENT PARTS MUST BE USED WHEN SERVICING PK YL 5 FLASHES FLAME SE...

Страница 40: ...40 2004 2006 Goodman Manufacturing Company L P 2550 North Loop West Suite 400 Houston TX 77092 www goodmanmfg com...

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