Goodman GCV9 Series Скачать руководство пользователя страница 23

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tioned air as it passes through the AC coil.  For proper function, a
dehumidistat applied to this furnace must operate on 24 VAC and
utilize a switch which 

opens on humidity rise.

To install/connect a dehumidistat:

1. Turn OFF power to furnace.
2. Secure the dehumidistat neutral wire (typically the white lead)

to the screw terminal marked “DEHUM” on the furnace
integrated control module.

3. Secure the dehumidistat hot wire (typically the black lead) to

the screw terminal marked “R” on the furnace integrated
control module.

4. Secure the dehumidistat ground wire (typically the green lead)

to the ground screw on the furnace junction box.  

NOTE:

Ground wire may not be present on all dehumidistats.

5. Turn ON power to furnace.

To enable the dehumidify function on the integrated control module:

1. Cut the jumper wire labeled “CUT FOR DEHUM” located

adjacent to the DEHUM screw terminal.

Once the jumper wire is cut, the dehumidify function is enabled dur-
ing a 

combination

 call for cooling (T-Stat) and dehumidification

(Dehum-Stat).  The yellow LED adjacent to the DEHUM screw ter-
minal will be illuminated during dehumidification.

0

YL0

Y

B/C

G

R

W1 W2

TWIN

DEHUM

CUT FOR

DEHUM

0

YL0

Y

B/C

G

R

W1 W2

C R3

5

R 122

R 12

8

W 3

D S7

R 19

1

R 85

D S3

R 84

R 22

D S4

D S5

TP 1

TP 2

DEHUMIDIFICATION

LED (YELLOW)

DEHUMIDIFICATION

JUMPER WIRE

(CUT TO ENABLE)

W14

F

OSSIL

 F

UEL

 A

PPLICATIONS

This furnace can be used in conjunction with a heat pump in a fossil
fuel application.  A fossil fuel application refers to a combined gas
furnace and heat pump installation which uses an outdoor tempera-
ture sensor to determine the most cost efficient means of heating
(heat pump, gas furnace, or both).

A heat pump thermostat with 

three stages of heat 

is required

to properly use a two-stage furnace in conjunction with a heat
pump.  Refer to the fossil fuel kit installation instructions for
additional thermostat requirements.

Strictly follow the wiring guidelines in the fossil fuel kit instal-
lation instructions.  All furnace connections must be made to
the furnace two-stage integrated control module and the
“FURNACE” terminal strip on the fossil fuel control board.

115 V

OLT

 L

INE

 C

ONNECTION

 

OF

 A

CCESSORIES

  (H

UMIDIFIER

AND

 E

LECTRONIC

 A

IR

 C

LEANER

)

WARNING

T

O AVOID INJURY, ELECTRICAL SHOCK OR DEATH, DISCONNECT ELECTRICAL

POWER BEFORE SERVICING OR CHANGING ANY ELECTRICAL WIRING.

The furnace’s integrated control module is equipped with line volt-
age accessory terminals for controlling power to an optional field-
supplied humidifier and/or electronic air cleaner.
The accessory load specifications are as follows:

Humidifier

1.0 Amp maximum at 120 VAC

Electronic Air Cleaner

1.0 Amp maximum at 120 VAC

Turn OFF power to the furnace before installing any accessories.
Follow the humidifier or air cleaner manufacturers’ instructions for
locating, mounting, grounding, and controlling these accessories.

Accessory wiring connections are to be made through the 1/4"
quick connect terminals provided on the furnace integrated control
module.  The humidifier and electronic air cleaner hot and neutral
terminals are identified as HUM and EAC.  All field wiring must
conform to applicable codes.  Connections should be made as
shown.

OPTIONAL ACCESSORIES

EA

C

-H

12 CIRCUIT
CONNECTOR

INTEGRATED

CONTROL MODULE

ELECTRONIC

AIR CLEANER

HUMIDIFIER

HU

M

-N

HUM

-H

EAC

-N

OPTIONAL ACCESSORIES

EA

C

-N

12 CIRCUIT
CONNECTOR

INTEGRATED

CONTROL MODULE

ELECTRONIC

AIR CLEANER

HUMIDIFIER

HU

M

-H

HUM

-N

EAC

-H

Accessories Wiring

If it is necessary for the installer to supply additional line voltage
wiring to the inside of the furnace, the wiring must conform to all
local codes, and have a minimum temperature rating of 105°C.  All
line voltage wire splices must be made inside the furnace junction
box.
The integrated control module humidifier terminals (HUM) are ener-
gized with 115 volts whenever the induced draft blower is energized.
The integrated control module electronic air cleaner terminals (EAC)
are energized with 115 volts whenever the circulator blower is ener-
gized.

24 V

OLT

 H

UMIDIFIER

A 5" long brown wire in the wire harness at the low fire pressure
provides 24 VAC humidifier control.  This wire is powered any time
the pressure switch is closed.  To connect 24 VAC HUM, connect
the 24 VAC line of the humidifier to the 5” brown wire.  The connec-
tion can be made by either stripping the wire and using a wire nut or
by using a field supplied quick connect terminal.  The wiring must
conform to all local and national codes.  Connect the COM side of
the humidifier to the B/C terminal on the furnace control board (or to
the COM side of the 24 VAC transformer).  Do not connect 115V
humidifier to these terminals.

XII. GAS SUPPLY AND PIPING

G

ENERAL

The furnace rating plate includes the approved furnace gas input
rating and gas types.  The furnace must be equipped to operate on
the type of gas applied.  This includes any conversion kits required
for alternate fuels and/or high altitude.

CAUTION

T

O PREVENT UNRELIABLE OPERATION OR EQUIPMENT DAMAGE, THE INLET

GAS SUPPLY PRESSURE MUST BE AS SPECIFIED ON THE UNIT RATING PLATE

WITH ALL OTHER HOUSEHOLD GAS FIRED APPLIANCES OPERATING.

Inlet gas supply pressures must be maintained within the ranges
specified below.  The supply pressure must be constant and avail-
able with all other household gas fired appliances operating.  The
minimum gas supply pressure must be maintained to prevent unre-
liable ignition.  The maximum must not be exceeded to prevent unit
overfiring.

Содержание GCV9 Series

Страница 1: ...han when the unit is in operation Remember it is your responsibility to install the product safely and to know it well enough to be able to instruct a customer in its safe use Safety is a matter of co...

Страница 2: ...ES 12 TERMINATION LOCATIONS 13 CANADIAN VENTING REQUIREMENTS 13 STANDARD FURNACE CONNECTIONS 13 ALTERNATE FURNACE CONNECTIONS 14 NON DIRECT VENT SINGLE PIPE PIPING 16 DIRECT VENT DUAL PIPE PIPING 17 V...

Страница 3: ...cuit Description 33 GENERAL 33 INTEGRATED CONTROL MODULE 33 PRIMARY LIMIT 33 AUXILIARY LIMIT 33 ROLLOUT LIMIT 33 PRESSURE SWITCHES 33 FLAME SENSOR 33 XVIII Troubleshooting 33 ELECTROSTATIC DISCHARGE E...

Страница 4: ...warranty certificate is also supplied with the unit Read the warranty carefully and note what is covered Keep the warranty certificate in a safe location for future reference If additional informatio...

Страница 5: ...itch 24 Inductor Not All Models 25 Two Stage Integrated Control Module with fuse and diagnostic LED 26 24 Volt Thermostat Connections 27 Transformer 40 VA 28 ECM Variable Speed Circulator Blower 29 Au...

Страница 6: ...ion are replaced The input rate and temperature rise are set per the furnace rating plate The input rate and temperature rise are set per the furnace rating plate 100 outside air is provided for combu...

Страница 7: ...ems Do not install the furnace where the combustion air is exposed to the following substances chlorinated waxes or cleaners chlorine based swimming pool chemicals water softening chemicals deicing sa...

Страница 8: ...rrected Corrections must be in accordance with the latest edition of the Na tional Fuel Gas Code NFPA 54 ANSI Z223 1 and or CSA B149 In stallation Codes printing inks paint removers varnishes hydrochl...

Страница 9: ...red a part of the unconfined space 5 3 3 Equipment Located in Confined Spaces a All Air from Inside the Building The confined space shall be pro vided with two permanent openings communicating directl...

Страница 10: ...ree area in 5 3 3 consideration shall be given to the block ing effect of louvers grilles or screens protecting openings Screens used shall not be smaller than 1 4 inch mesh If the area through a desi...

Страница 11: ...ed for the drain trap Additionally the appropriate downward piping slope must be maintained from the drain trap to the drain location Refer to Section X Condensate Drain Trap and Lines for further det...

Страница 12: ...is the responsibility of the installer to follow the manufacturers recommendations and to verify that all vent flue piping and connec tors are compatible with furnace flue products Additionally it is...

Страница 13: ...es should be made for minor expansion and contraction due to temperature variations For this reason particular care must be taken to secure piping when a long run is followed by a short offset of less...

Страница 14: ...t flue and combustion air intake piping run vertically from the side of the cabinet NOTE Standard and alternate locations can be combined i e an installation may use the standard combustion air intake...

Страница 15: ...tion refer to the following steps and the Alternate Combus tion Air Intake Location figure NOTE Counterflow unit instructions follow the upflow instructions 1 Remove and save the four screws securing...

Страница 16: ...be in stalled on the inside and outside of the wall The wall penetration should be sealed with silicone caulking material In a basement installation the vent flue pipe can be run between joist spaces...

Страница 17: ...er for construction of the vent flue and combustion air intake pipe systems of a direct vent dual pipe installation The number of elbows tabulated represents the number of elbows and or tees in each V...

Страница 18: ...LEVEL Standard Horizontal Terminations Dual Pipe 24 MAX 3 MIN 24 MAX AIR INTAKE 90 MEDIUM RADIUS ELBOW 12 MIN ABOVE HIGHEST ANTICIPATED SNOW LEVEL Alternate Horizontal Vent Termination Dual Pipe SUPPO...

Страница 19: ...d through the right or left side panel and into the drain trap secured to the outside of the cabinet NOTE Refer to Section X Condensate Drain Lines and Drain Trap Alternate Vent Flue Hose Connections...

Страница 20: ...p 2 Secure drain trap to side panel at the mounting holes dimples or crosshairs on counterflow models located below the grommet drain holes 3 Attach PVC drain line to drain trap outlet with either a 9...

Страница 21: ...NG ANY ELECTRICAL WIRING CAUTION LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION VERIFY PROPER OPERATION AFTER SERVICING WIRING...

Страница 22: ...e Condensing Unit Single Stage Cooling Dehumidistat Optional NOTE To apply a single stage heating thermostat the thermostat selector jumper on the integrated Control module must be set on single stage...

Страница 23: ...eaner 1 0 Amp maximum at 120 VAC Turn OFF power to the furnace before installing any accessories Follow the humidifier or air cleaner manufacturers instructions for locating mounting grounding and con...

Страница 24: ...ring the gas supply pressure and manifold pressure are provided on the valve The gas valve has a manual ON OFF control located on the valve itself This control may be set only to the ON or OFF positio...

Страница 25: ...opane gas leak Rust can reduce the level of odorant in propane gas Do not rely on your sense of smell Contact a local propane connection is 375 in lbs excessive over tightening may damage the gas valv...

Страница 26: ...ng a pair of seamer pliers or seamer tongs NOTE Airflow area will be reduced by ap proximately 18 if duct flanges are not unfolded This could cause performance issues and noise issues WARNING EDGES OF...

Страница 27: ...ds If the furnace is installed without filters the warranty will be voided On upflow units guide dimples locate the side return cutout locations Use a straight edge to scribe lines connecting the dimp...

Страница 28: ...h an ignition device which automatically lights the burner Do not try to light the burner by hand 5 Move the furnace gas valve manual control to the OFF position 6 Wait five minutes then smell for gas...

Страница 29: ...w 8 Remove regulator cover screw from the low LO outlet pressure regulator adjust tower and turn screw clockwise to increase pressure or counterclockwise to decrease pressure 9 Energize main M solenoi...

Страница 30: ...t High Stage Heat Tap Model 390 520 715 930 600 800 1100 1430 840 920 1000 1080 1210 1325 1440 1555 A B C D 520 715 910 1170 800 1100 1400 1800 1125 1195 1265 1335 1620 1720 1820 1920 A B C D 520 715...

Страница 31: ...to enhance cooling performance and increase comfort level The ramping profiles are selected using DIP switches 5 and 6 Refer to the following figure for switch positions and their corresponding taps...

Страница 32: ...e monitors flame presence Gas valve will remain open only if flame is detected If the thermostat call is for low heat gas valve and induced draft blower will continue on low stage If the call is for h...

Страница 33: ...etected will take the necessary precau tions and provide diagnostic information through an LED PRIMARY LIMIT The primary limit control is located on the partition panel and moni tors heat exchanger co...

Страница 34: ...r leakage Check the outside termination and the connections at and internal to the furnace Heat exchanger Check for corrosion and or buildup within the heat exchanger passageways Burners Check for pro...

Страница 35: ...9 Clean residue from furnace using a vacuum cleaner 10 Replace the parts removed in the previous steps in reverse order 11 Turn on electrical power and gas to furnace Check for leaks and proper unit...

Страница 36: ...36...

Страница 37: ...Inspect pressure switch hose Repair if necessary Inspect flue and or inlet air piping for blockage proper length elbows and termination Check drain system Correct as necessary Correct pressure switch...

Страница 38: ...emove obstruction Check circulator blower speed and performance Correct speed or replace blower if necessary Check burners for proper alignment Check flue and air inlet piping for blockage proper leng...

Страница 39: ...OLS SINGLE CONTROL ON 45 kBTU PK PINK PLUG CONNECTION BURNER COMPARTMENT BLOWER COMPARTMENT VT IGNITER 2 MANUFACTURER S SPECIFIED REPLACEMENT PARTS MUST BE USED WHEN SERVICING PK YL 5 FLASHES FLAME SE...

Страница 40: ...40 2004 2006 Goodman Manufacturing Company L P 2550 North Loop West Suite 400 Houston TX 77092 www goodmanmfg com...

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