background image

6

2

R

COMMUNICATING

OD UNIT

COMMUNICATING

FURNACE OR

AIR HANDLER

Communicating

Thermostat

2

Two-Stage Communicating Thermostat

Low Voltage Wire Connection (communicating mode)

S

YSTEM

 S

TART

 U

P

POSSIBLE

 

REFRIGERANT

 

LEAK!

T

O

 

AVOID

 

A

 

POSSIBLE

 

REFRIGERANT

 

LEAK

,

 

OPEN

 

THE

 

SERVICE

 

VALVES

 

UNTIL

 

THE

 

TOP

 

OF

 

THE

 

STEM

 

IS

 

1/8”

 

FROM

 

THE

 

RETAINER

.

CAUTION

NOTE: 

Power must be supplied to the 18 SEER outdoor units

containing ECM motors before the power is applied to the in-
door unit. Sending a low voltage signal without high voltage
power present at the outdoor unit can cause malfunction of the
control module on the ECM motor.

Adequate refrigerant charge for the matching HSVTC evapora-
tor coil and 15 feet of lineset is supplied with the condensing
unit. If using evaporator coils other than HSVTC coil it maybe
necessary to add or remove refrigerant to attain proper charge.
If line set exceeds 15 feet in length, refrigerant should be added
at .6 ounces per foot of liquid line.

NOTE:

 Charge should always be checked using superheat

when using a piston and subcooling when using TXV equipped
indoor coil to verify proper charge.

Open the suction service valve first! If the liquid service valve is
opened first, oil from the compressor may be drawn into the
indoor coil TXV, restricting refrigerant flow and affecting opera-
tion of the system.

When opening valves with retainers, open each valve only until
the top of the stem is 1/8” from the retainer. To avoid loss of
refrigerant, DO NOT apply pressure to the retainer. When open-
ing valves without a retainer remove service valve cap and in-
sert a hex wrench into the valve stem and back out the stem
by turning the hex wrench counterclockwise. Open the valve
until it contacts the rolled lip of the valve body.

NOTE:

These are not back-seating valves. It is not necessary

to force the stem tightly against the rolled lip.

After the refrigerant charge has bled into the system, open the
liquid service valve. The service valve cap is the secondary
seal for the valves and must be properly tightened to prevent
leaks. Make sure cap is clean and apply refrigerant oil to threads
and sealing surface on inside of cap. Tighten cap finger-tight
and then tighten additional 1/6 of a turn (1 wrench flat) to prop-
erly seat the sealing surfaces.

Do not introduce liquid refrigerant from the cylinder into
the crankcase of the compressor as this may damage the
compressor.

1. Break vacuum by fully opening liquid and suction base

valves.

2. Set thermostat to call for cooling.  Check indoor and

outdoor fan operation and allow system to stabilize for
10 minutes for fixed orifices and 20 minutes for expansion
valves.

C

HARGE

 V

ERIFICATION

REFRIGERANT

 

UNDER

 

PRESSURE!

 

D

O

 

NOT

 

OVERCHARGE

 

SYSTEM

 

WITH

 

REFRIGERANT

.

 

D

O

 

NOT

 

OPERATE

 

UNIT

 

IN

 

A

 

VACUUM

 

OR

 

AT

 

NEGATIVE

 

PRESSURE

.

F

AILURE

 

TO

 

FOLLOW

 

PROPER

 

PROCEDURES

 

MAY

 

CAUSE

 

PROPERTY

 

DAMAGE

,

 

PERSONAL

 

INJURY

 

OR

 

DEATH

.

WARNING

U

SE

 

REFRIGERANT

 

CERTIFIED

 

TO

 

AHRI

 

STANDARDS

.

 

U

SED

 

REFRIGERANT

 

MAY

 

CAUSE

 

COMPRESSOR

 

DAMAGE

,

 

AND

 

 

THE

 

WARRANTY

.

 

M

OST

 

PORTABLE

 

MACHINES

 

CANNOT

 

CLEAN

 

USED

 

REFRIGERANT

 

TO

 

MEET

 

AHRI

 

STANDARDS

.

IS

 

NOT

 

COVERED

 

UNDER

CAUTION

V

IOLATION

 

OF

 

EPA

 

REGULATIONS

 

MAY

 

RESULT

 

IN

 

FINES

 

OR

 

OTHER

 

PENALTIES

.

NOTICE

O

PERATING

 

THE

 

COMPRESSOR

 

WITH

 

THE

 

SUCTION

 

VALVE

 

CLOSED

 

 

CAUSE

 

SERIOUS

 

COMPRESSOR

 

DAMAGE

.

MAY

CAUTION

F

INAL

 C

HARGE

 A

DJUSTMENT

The outdoor temperature must be 60°F or higher. Set the room
thermostat to COOL, fan switch to AUTO, and set the tem-
perature control well below room temperature.

After system has stabilized per startup instructions, check
subcooling and superheat as detailed in the following section.

T

O

 

PREVENT

 

PERSONAL

 

INJURY

,

 

CAREFULLY

 

CONNECT

 

AND

 

DISCONNECT

 

MANIFOLD

 

GAUGE

 

HOSES

.

 

E

SCAPING

 

LIQUID

 

REFRIGERANT

 

CAN

 

CAUSE

 

BURNS

.

 

D

O

 

NOT

 

VENT

 

REFRIGERANT

 

INTO

 

THE

 

ATMOSPHERE

.

 

R

ECOVER

 

ALL

 

REFRIGERANT

 

DURING

 

SYSTEM

 

REPAIR

 

AND

 

BEFORE

 

FINAL

 

UNIT

 

DISPOSAL

.

CAUTION

E

XPANSION

 V

ALVE

 S

YSTEM

NOTE: Units matched with indoor coils equipped with
non-adjustable TXV should be charged by subcooling
only.

Содержание CONDENSING UNITAIR CONDITIONING

Страница 1: ...four and a minimum of two IMPORTANT SAFETY INSTRUCTIONS The following symbols and labels are used throughout this manual to indicate immediate or potential safety hazards It is the owner s and instal...

Страница 2: ...pads or springs can be installed between the con densing unit legs or frame and the roof mounting assembly to reduce noise vibration SAFE REFRIGERANT HANDLING While these items will not cover every co...

Страница 3: ...red Insulation must be installed in a manner which protects tubing from damage and contamination Where possible drain as much residual compressor oil from existing systems lines and traps pay close at...

Страница 4: ...ITROGEN CYLINDER MUST INCLUDE A PRESSURE REGULATOR AND A PRESSURE RELIEF VALVE THE PRESSURE RELIEF VALVE MUST BE SET TO OPEN AT NO MORE THAN 150 PSIG WARNING Pressure test the system using dry nitroge...

Страница 5: ...protection devices are approved for use Time delay fuses HACR type circuit breakers These devices have sufficient time delay to permit the motor compressor to start and accelerate its load HIGH VOLTA...

Страница 6: ...charge has bled into the system open the liquid service valve The service valve cap is the secondary seal for the valves and must be properly tightened to prevent leaks Make sure cap is clean and appl...

Страница 7: ...and superheat are high adjust TXV valve to 7 to 9 F superheat then check subcooling d If subcooling is high and superheat is low adjust TXV valve to 7 to 9 F superheat and remove charge to lower the...

Страница 8: ...another In a traditional system the thermostat sends commands to the indoor and outdoor units via analog 24 VAC signals It is a one way communication path in that the indoor and outdoor units typical...

Страница 9: ...mostat CT Compatible Air Handler Furnace Modular Blower Integrated Control Module CT Compatible AC HP Integrated Control Module 1 2 R C System Wiring Using Four Wires TWO WIRE OUTDOOR FOUR WIRE INDOOR...

Страница 10: ...displayed in the scrolling display area while the data is being retrieved The first sub menu is then displayed See tables below for listing of air conditioner submenus Touch the or _ to step through t...

Страница 11: ...ecent AC HP fault For display only Fault 6 FAULT 6 Least recent AC HP fault For display only Clear Fault History CLEAR NO or YES Selecting YES clears the fault history NOTE Consecutively repeated faul...

Страница 12: ...bmenu Item Indication for Display Only not User Modifiable Mode MODE Displays the current air conditioner or heat pump operating mode CFM CFM Displays the airflow for the current operating mode STATUS...

Страница 13: ...s dc Data 2 should be approximately 2 2 volts dc The voltage difference between data 1 and data 2 should be approximately 0 6 volts dc Verify that the bus TERM dipswitches are in the ON position 1 2 O...

Страница 14: ...are securely twisted together prior to inserting into terminal block Verify installation type legacy traditional or communicating Check data 1 data 2 voltages Rapid Flashing Normal network traffic Co...

Страница 15: ...rcuit Test Control Circuit with Voltmeter Low Voltage Test Voltage Faulty Evaporator Fan Motor Repair or Replace Shorted or Grounded Fan Motor Test Motor Windings Improper Cooling Anticipator Check Re...

Страница 16: ...e indicated code 6 Flashes ON OFF OFF x Board miss operation INTERNAL FAULT EE x Compressor relay contacts welded x Replace control x Turn power OFF prior to repair x Replace with correct replacement...

Страница 17: ...emory card x Error code will be cleared once data is loaded Applies only to fully communicating system using ComfortNet thermostat x Air conditioner heat pump fails to operate x Air conditioner heat p...

Страница 18: ...indoor blower motor repair replace as needed x Check indoor thermostat setting x Turn power OFF prior to repair x Fault will clear after 30 consecutive normal cycles x Fault may be cleared by cycling...

Страница 19: ...tdoor fan motor capacitor replace as needed x Turn power OFF prior to repair x Replace with correct replacement part s x Compressor and outdoor fan are off x Low pressure switch trip 3 times within sa...

Страница 20: ...ompressor repair replace as needed x Check compressor wiring repair replace as needed x Turn power OFF prior to repair x Fault will clear after 1 normal cycle x Fault may be cleared by cycling 24VAC t...

Страница 21: ...all x Open Run Circuit Lockout OPEN RUN LOCK 07 x Compressor run winding is open x Compressor not properly wired to control x Faulty compressor wiring x Check compressor repair replace as needed x Che...

Страница 22: ...Check transformer replace if needed x Turn power OFF prior to repair x Fault will clear if secondary voltage rises above 21VAC x Replace with correct replacement part s x Compressor is off x Integrat...

Страница 23: ...23 THISPAGELEFTINTENTIONALLYBLANK...

Страница 24: ...rant Loss of refrigerant can cause poor operation and or severe equipment damage Do not use a condensing unit cover to protect the outdoor unit during the winter unless you first discuss it with your...

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