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15

UNIT TROUBLESHOOTING INFORMATION

For detailed service information refer to the Remote Condensing Unit Service manual.

Complaint

Unsatisfactory 

Cooling

POSSIBLE CAUSE

DOTS IN ANALYSIS

GUIDE INDICATE

"POSSIBLE CAUSE"

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Test Method

Remedy

Power Failure

Test Voltage

Blown Fuse

Impact Fuse Size & Type

Loose Connection

Inspect Connection - Tighten

Shorted or Broken Wires

Test Circuits with Ohmmeter

Open Overload

Test Continuity of Overloads

Faulty Thermostat

Test Continuity of Thermostat and Wiring

Faulty Transformer

Check Control Circuit with Voltmeter

Shorted or Open Capacitor

Test Capacitor

Internal Compressor Overload Open

Test Continuity of Overload

Shorted or Grounded Compressor

Test Motor Windings

Compressor Stuck

Use Test Cord

Faulty Compressor Contactor

Test Continuity of Coil and Contacts

Faulty Fan Relay

Test Continuity of Coil and Contacts

Open Control Circuit

Test Control Circuit with Voltmeter

Low Voltage

Test Voltage

Faulty Evaporator Fan Motor

Repair or Replace

Shorted or Grounded Fan Motor

Test Motor Windings

Improper Cooling Anticipator

Check Resistance of Anticipator

Shortage or Refrigerant

Test For Leaks, Add Refrigerant

Restricted Liquid Line

Replace Restricted Part

Undersized Liquid Line

Replace Line

Undersized Suction Line

Replace Line

Not Enough Air across Indoor Coil

Speed Blower, Check Duct Static Pressure

Too Much Air across Indoor Coil

Reduce Blower Speed

Overcharge of Refrigerant

Recover Part of Charge

Noncondensibles

Recover Charge, Evacuate, Recharge

Recirculation of Condensing Air

Remove Obstruction to Air Flow

Infiltration of Outdoor Air

Check Windows, Doors, Vent Fans, Etc.

Improperly Located Thermostat

Relocate Thermostat

Air Flow Unbalanced

Readjust Air Volume Dampers

System Undersized

Refigure Cooling Load

Broken Internal Parts

Replace Compressor

Broken Valves

Test Compressor Efficiency

Inefficient Compressor

Test Compressor Efficiency

High Pressure Control Open

Reset and Test Control

Unbalanced Power, 3PH

Test Voltage

Wrong Type Expansion Valve

Replace Valve

Expansion Valve Restricted

Replace Valve

Oversized Expansion Valve

Replace Valve

Undersized Expansion Valve

Replace Valve

Expansion Valve Bulb Loose

Tighten Bulb Bracket

Inoperative Expansion Valve

Check Valve Operation

Loose Hold-down Bolts

Tighten Bolts

No Cooling

System 

Operating 

Pressures

NOTICE

Units with rotary or reciprocating compressors and non-bleed TXV’s
require a Hard Start Kit.

Содержание CONDENSING UNITAIR CONDITIONING

Страница 1: ...four and a minimum of two IMPORTANT SAFETY INSTRUCTIONS The following symbols and labels are used throughout this manual to indicate immediate or potential safety hazards It is the owner s and instal...

Страница 2: ...pads or springs can be installed between the con densing unit legs or frame and the roof mounting assembly to reduce noise vibration SAFE REFRIGERANT HANDLING While these items will not cover every co...

Страница 3: ...red Insulation must be installed in a manner which protects tubing from damage and contamination Where possible drain as much residual compressor oil from existing systems lines and traps pay close at...

Страница 4: ...ITROGEN CYLINDER MUST INCLUDE A PRESSURE REGULATOR AND A PRESSURE RELIEF VALVE THE PRESSURE RELIEF VALVE MUST BE SET TO OPEN AT NO MORE THAN 150 PSIG WARNING Pressure test the system using dry nitroge...

Страница 5: ...protection devices are approved for use Time delay fuses HACR type circuit breakers These devices have sufficient time delay to permit the motor compressor to start and accelerate its load HIGH VOLTA...

Страница 6: ...charge has bled into the system open the liquid service valve The service valve cap is the secondary seal for the valves and must be properly tightened to prevent leaks Make sure cap is clean and appl...

Страница 7: ...and superheat are high adjust TXV valve to 7 to 9 F superheat then check subcooling d If subcooling is high and superheat is low adjust TXV valve to 7 to 9 F superheat and remove charge to lower the...

Страница 8: ...another In a traditional system the thermostat sends commands to the indoor and outdoor units via analog 24 VAC signals It is a one way communication path in that the indoor and outdoor units typical...

Страница 9: ...mostat CT Compatible Air Handler Furnace Modular Blower Integrated Control Module CT Compatible AC HP Integrated Control Module 1 2 R C System Wiring Using Four Wires TWO WIRE OUTDOOR FOUR WIRE INDOOR...

Страница 10: ...displayed in the scrolling display area while the data is being retrieved The first sub menu is then displayed See tables below for listing of air conditioner submenus Touch the or _ to step through t...

Страница 11: ...ecent AC HP fault For display only Fault 6 FAULT 6 Least recent AC HP fault For display only Clear Fault History CLEAR NO or YES Selecting YES clears the fault history NOTE Consecutively repeated faul...

Страница 12: ...bmenu Item Indication for Display Only not User Modifiable Mode MODE Displays the current air conditioner or heat pump operating mode CFM CFM Displays the airflow for the current operating mode STATUS...

Страница 13: ...s dc Data 2 should be approximately 2 2 volts dc The voltage difference between data 1 and data 2 should be approximately 0 6 volts dc Verify that the bus TERM dipswitches are in the ON position 1 2 O...

Страница 14: ...are securely twisted together prior to inserting into terminal block Verify installation type legacy traditional or communicating Check data 1 data 2 voltages Rapid Flashing Normal network traffic Co...

Страница 15: ...rcuit Test Control Circuit with Voltmeter Low Voltage Test Voltage Faulty Evaporator Fan Motor Repair or Replace Shorted or Grounded Fan Motor Test Motor Windings Improper Cooling Anticipator Check Re...

Страница 16: ...e indicated code 6 Flashes ON OFF OFF x Board miss operation INTERNAL FAULT EE x Compressor relay contacts welded x Replace control x Turn power OFF prior to repair x Replace with correct replacement...

Страница 17: ...emory card x Error code will be cleared once data is loaded Applies only to fully communicating system using ComfortNet thermostat x Air conditioner heat pump fails to operate x Air conditioner heat p...

Страница 18: ...indoor blower motor repair replace as needed x Check indoor thermostat setting x Turn power OFF prior to repair x Fault will clear after 30 consecutive normal cycles x Fault may be cleared by cycling...

Страница 19: ...tdoor fan motor capacitor replace as needed x Turn power OFF prior to repair x Replace with correct replacement part s x Compressor and outdoor fan are off x Low pressure switch trip 3 times within sa...

Страница 20: ...ompressor repair replace as needed x Check compressor wiring repair replace as needed x Turn power OFF prior to repair x Fault will clear after 1 normal cycle x Fault may be cleared by cycling 24VAC t...

Страница 21: ...all x Open Run Circuit Lockout OPEN RUN LOCK 07 x Compressor run winding is open x Compressor not properly wired to control x Faulty compressor wiring x Check compressor repair replace as needed x Che...

Страница 22: ...Check transformer replace if needed x Turn power OFF prior to repair x Fault will clear if secondary voltage rises above 21VAC x Replace with correct replacement part s x Compressor is off x Integrat...

Страница 23: ...23 THISPAGELEFTINTENTIONALLYBLANK...

Страница 24: ...rant Loss of refrigerant can cause poor operation and or severe equipment damage Do not use a condensing unit cover to protect the outdoor unit during the winter unless you first discuss it with your...

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