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7

V19

V18

DPS

S

V20

LEFT TOWER

RIGHT TOWER

F4

F3

O3

Figure 4.3

Legend

Item

       Description

V18 & V19

Left & Right air sample isolation valves

F3 & F4

Left & Right  air sample filters

V20

Air sample switching vlave

DPS

Dew point sensor

O3

Air sample flow orifice

B.  Fixed Cycle - Two Stage Regeneration (Optional)

(1) Left Tower Drying - Right Tower Regenerating

At the start of the drying cycle, both inlet valves
(V1,V2) are open.  The right inlet valve (V2) is then
closed to isolate the two towers.  Wet, compressed
air flows up through the left tower where it is dried.
The dry air exits the dryer through the outlet check
valve (V7).

Next, the right depressurization valve (V6) is opened
and the right tower is slowly depressurized.  Air exits
through an exhaust muffler (M2).

In preparation for the first stage regeneration, the
right purge valve (V4) is opened.  Next, the blower
(B1) and heater (H1) are energized.  The heated air
flows through check valve (V10), down through the
right tower, and exits through the right purge valve
(V4).  The blower intake air is filtered (F1) to keep dust
and dirt from entering the dryer.  The blower (B1) and
heater (H1) are de-energized when the temperature
at the bottom of the right tower, as sensed by
temperature switch (TS2), reaches the design set
point.  This indicates the bed has been fully heated.

To fully seat check valve (V10) and prevent back flow
through the heater (H1) and blower (B1) during the
second stage regeneration, the right tower is partially
pressurized and then depressurized as follows.  First,
the right purge valve (V4) is closed and the
repressurization valve (V15) is opened.  The pressure
in the right tower begins to rise and check valve (V10)
is seated.  Next, the repressurization valve (V15) is
closed and the depressurization valve (V6) is opened,
depressurizing the tower.  Finally, the right purge
valve (V4) and repressurization valve (V15) are opened,
starting the second stage regeneration.

A portion of the dry air from the left tower now flows
through repressurization valve (V15).  This air is
throttled to near atmospheric pressure by two
orifices (O1,O2).  The dry, low pressure air flows down
through the right tower and exits through the purge
valve (V4).

At the end of the second stage regeneration, the
right purge valve (V4) is closed and the tower slowly
repressurizes to full line pressure.  The right tower is
now ready to go back on-line.

(2) Right Tower Drying - Left Tower Regenerating

At the start of the drying cycle, both inlet valves
(V1,V2) are open.  The left inlet valve (V1) is then
closed to isolate the two towers.  The right tower is
now on-line, drying the compressed air.  The left
tower will be regenerated, following a similar se-
quence as described in Section 4.3.B.(1) for the right
tower.

C.   Demand Cycle (Optional)

Operation of the demand cycle is identical to the
fixed cycle (see Sections 4.3.A and B) except the cycle
is extended until the desiccant bed in the on-line
tower has been fully utilized.  The off-line tower is
regenerated and remains in a stand-by mode after
being repressurized.

Figure 4.3 shows the air sampling system for the
demand cycle option.  When the left tower is drying
and the right tower is regenerating, an air sample
from the left tower flows through an isolation valve
(V18), a filter (F3), and the sampling valve (V20) to the
dew point sensor (DPS).  The sample flow rate is
controlled by a fixed orifice (03).  The sample exhausts
to atmosphere.

Содержание DEB Series

Страница 1: ...vicing B Electrical This equipment requires electricity to operate Install equipment in compliance with national and local electrical codes Equipment supplied as standard is not intended for installat...

Страница 2: ...alternated on and off line so that dry desiccant is always in contact with the wet com pressed air resulting in a continuous supply of dry air downstream The switching from one tower to the other is...

Страница 3: ...perature and capable of removing all desiccant fines 1 micron and larger should be provided The use of bypass valves and piping allows servicing of the filters and or dryer without interrupting the ai...

Страница 4: ...Valve Purge Exhaust Left Purge Valve Left Purge Pilot Valve Left Inlet Valve Left Inlet Pilot Valve Purge Exhaust Muffler Right Depressurization Valve Temperature Gauge Back Front Air Inlet Left Depr...

Страница 5: ...s returned to normal operation auto stop disabled the dryer will return to demand cycle operation Auto stop is enabled or disabled through the opera tor interface The dryer can be returned to normal o...

Страница 6: ...the right tower and exits through the right purge valve V4 The blower intake air is filtered F1 to keep dust and dirt from entering the dryer The blower B1 and heater H1 are de energized when the temp...

Страница 7: ...The pressure in the right tower begins to rise and check valve V10 is seated Next the repressurization valve V15 is closed and the depressurization valve V6 is opened depressurizing the tower Finally...

Страница 8: ...all times 4 The F4 key performs three different functions as described in Menu s 3 4 and 5 The F4 key is only active when one of these menus is displayed 5 Use the UP ARROW and DOWN ARROW triangular...

Страница 9: ...4 to identify the active alarm s Then refer to the Troubleshooting Guide Section 5 0 for help in correcting the alarm condition After correcting an alarm condition use the F1 key on the operator inte...

Страница 10: ...ized Q1 0 9SOL Repressurization pilot valve When the solenoid is energized pilot air opens the repressurization valve when de energized pilot air closes the repressurization valve Q1 1 M Blower motor...

Страница 11: ...3 PLC Inputs Left Tower Drying and Outputs Step Number I O No Device L00 L01 L02 L03 L04 L05 L06 L07 L08 L09 L10 L11 L12 L13 L14 L15 I0 0 LPS I0 1 RPS I0 2 BPS I0 3 HHC I0 4 LTS I0 5 RTS I0 6 DPM I0 7...

Страница 12: ...r I O No Device L00 L01 L02 L03 L04 L05 L06 L07 L08 L09 L10 L11 L12 L13 L14 L15 I0 0 LPS I0 1 RPS I0 2 BPS I0 3 HHC I0 4 LTS I0 5 RTS I0 6 DPM I0 7 Jumper 1 I1 0 Jumper 2 I1 1 I1 5 Not Used Q0 0 1 SOL...

Страница 13: ...valve to on line tower L01 R01 0 5 0 5 Close inlet valve to off line tower L02 R02 4 0 4 0 Depressurize off line tower L03 R03 0 5 0 5 Examine off line tower pressure switch L04 R04 0 5 0 5 Open purg...

Страница 14: ...exhaust piping indicating valve is not completely closed Check for loss of pilot air see Section 5 1 4 Check for left purge pilot valve V13 failure check valve operation Repair or replace as necessar...

Страница 15: ...eration cycle 1 False alarm Heater hi limit thermocouple check thermocouple circuit for continuity Repair or replace as necessary Heater hi limit controller TC2 or TC4 malfunction check controller ope...

Страница 16: ...upply Check compressor supplying dryer 2 Excessive air demand Check equipment downstream of dryer 3 Faulty right tower pressure Check pressure switch operation using right tower pressure gauge switch...

Страница 17: ...clean or replace 2 Improper setting on blower pressure Check pressure switch operation Readjust switch setting or replace switch PS3 switch if defective 3 Loss of pressure to blower pressure Check lin...

Страница 18: ...ee Section 5 9 3 2 Right purge valve V4 failed to close See Section 5 9 5 3 Right depressurization valve V6 See Section 5 9 6 failed to close 4 Repressurization valve V15 failed Loss of pilot air see...

Страница 19: ...motor instruction tag 6 3 Blower Pressure Switch The blower pressure switch located in the main electrical enclosure is adjustable Verify that the switch is open when the blower is off and closed whe...

Страница 20: ...ages liability of the manufacturer is the original purchase price of the product or part THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORAL OR STATU TORY AND...

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