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5.14  Alarm R6 - Incomplete heating, right tower, regeneration cycle

1. Desiccant bed overloaded on previous

•  See Section 5.10.1.

drying cycle

2. Heater outlet temperature too low

•  Incorrect (low) setting on heater temperature controller (TC1) - adjust
    to factory setting.
•  Electrical short in heater element(s) - check resistance of each phase
    in the heater circuit.

3. Incorrect (high) setting on right purge

•  Check switch operation, using temperature gauge (TI2) for compari-

temperature switch (TS2)

    son.  Readjust switch setting or replace switch if defective.

4. No power to heater

•  Check wiring and control components in heater circuit.  Repair as
    necessary.
•  Heater outlet thermocouple - check thermocouple circuit for conti-
    nuity.  Repair or replace as necessary.
•  Low or no blower pressure - check for alarm R4 (see Section 5.12).
•  Heater outlet temperature controller (TC1) malfunction - check
    controller operation.  Repair or replace controller as necessary.

5. Restricted or blocked purge air flow

•  See Section 5.13.3.

6. Low pilot air pressure (PPS)

•  Check switch operation, check system pressure.

5.15  Alarm R7 - Failure to repressurize, right tower, regeneration cycle

1. Faulty right tower pressure switch (PS2) •  See Section 5.9.3.
2. Right purge valve (V4) failed to close

•  See Section 5.9.5.

3. Right depressurization valve (V6)

•  See Section 5.9.6.

failed to close

4. Repressurization valve (V15) failed

•  Loss of pilot air - see Section 5.1.4.

to open

•  Pilot valve (V16) failure - check valve operation.  Repair or replace as
    necessary.
•  Repressurization valve (V15) - examine valve and actuator for damage.
    Repair or replace as necessary.

5. Repressurization orifices (O1,O2)

•  Check orifices for obstruction and clean as necessary.

blocked

6. Right purge check valve (V10) leaking

•  Check for reverse air flow through heater and blower, i.e., out of the
    blower intake filter (F1) and examine check valve internals.  Repair or
    replace as necessary.

    CAUTION:

  Air flowing backwards through heater and blower may be

    very hot.

5.16  Alarm R8 - High outlet dew point, left tower, drying cycle (optional)

1. Incomplete regeneration

•  Check for Alarm R6 (see Section 5.14)

2. Desiccant bed overloaded

•  See Section 5.2.1

3. Loss of desiccant drying capacity

•  See Section 5.2.5

4. Insufficient sample flow to transmitter

•  Ensure isolation valve in sample line is fully opened.
•  Ensure flow cell inlet filter is not clogged.  Clean or replace.
•  Ensure flow cell outlet (orifice) fitting is free of obstructions.

5. Alarm set point too low

•  Check alarm set point (see menu #7) and adjust as necessary for dryer
    operating conditions.

POSSIBLE CAUSES

CORRECTIVE ACTION

Содержание DEB Series

Страница 1: ...vicing B Electrical This equipment requires electricity to operate Install equipment in compliance with national and local electrical codes Equipment supplied as standard is not intended for installat...

Страница 2: ...alternated on and off line so that dry desiccant is always in contact with the wet com pressed air resulting in a continuous supply of dry air downstream The switching from one tower to the other is...

Страница 3: ...perature and capable of removing all desiccant fines 1 micron and larger should be provided The use of bypass valves and piping allows servicing of the filters and or dryer without interrupting the ai...

Страница 4: ...Valve Purge Exhaust Left Purge Valve Left Purge Pilot Valve Left Inlet Valve Left Inlet Pilot Valve Purge Exhaust Muffler Right Depressurization Valve Temperature Gauge Back Front Air Inlet Left Depr...

Страница 5: ...s returned to normal operation auto stop disabled the dryer will return to demand cycle operation Auto stop is enabled or disabled through the opera tor interface The dryer can be returned to normal o...

Страница 6: ...the right tower and exits through the right purge valve V4 The blower intake air is filtered F1 to keep dust and dirt from entering the dryer The blower B1 and heater H1 are de energized when the temp...

Страница 7: ...The pressure in the right tower begins to rise and check valve V10 is seated Next the repressurization valve V15 is closed and the depressurization valve V6 is opened depressurizing the tower Finally...

Страница 8: ...all times 4 The F4 key performs three different functions as described in Menu s 3 4 and 5 The F4 key is only active when one of these menus is displayed 5 Use the UP ARROW and DOWN ARROW triangular...

Страница 9: ...4 to identify the active alarm s Then refer to the Troubleshooting Guide Section 5 0 for help in correcting the alarm condition After correcting an alarm condition use the F1 key on the operator inte...

Страница 10: ...ized Q1 0 9SOL Repressurization pilot valve When the solenoid is energized pilot air opens the repressurization valve when de energized pilot air closes the repressurization valve Q1 1 M Blower motor...

Страница 11: ...3 PLC Inputs Left Tower Drying and Outputs Step Number I O No Device L00 L01 L02 L03 L04 L05 L06 L07 L08 L09 L10 L11 L12 L13 L14 L15 I0 0 LPS I0 1 RPS I0 2 BPS I0 3 HHC I0 4 LTS I0 5 RTS I0 6 DPM I0 7...

Страница 12: ...r I O No Device L00 L01 L02 L03 L04 L05 L06 L07 L08 L09 L10 L11 L12 L13 L14 L15 I0 0 LPS I0 1 RPS I0 2 BPS I0 3 HHC I0 4 LTS I0 5 RTS I0 6 DPM I0 7 Jumper 1 I1 0 Jumper 2 I1 1 I1 5 Not Used Q0 0 1 SOL...

Страница 13: ...valve to on line tower L01 R01 0 5 0 5 Close inlet valve to off line tower L02 R02 4 0 4 0 Depressurize off line tower L03 R03 0 5 0 5 Examine off line tower pressure switch L04 R04 0 5 0 5 Open purg...

Страница 14: ...exhaust piping indicating valve is not completely closed Check for loss of pilot air see Section 5 1 4 Check for left purge pilot valve V13 failure check valve operation Repair or replace as necessar...

Страница 15: ...eration cycle 1 False alarm Heater hi limit thermocouple check thermocouple circuit for continuity Repair or replace as necessary Heater hi limit controller TC2 or TC4 malfunction check controller ope...

Страница 16: ...upply Check compressor supplying dryer 2 Excessive air demand Check equipment downstream of dryer 3 Faulty right tower pressure Check pressure switch operation using right tower pressure gauge switch...

Страница 17: ...clean or replace 2 Improper setting on blower pressure Check pressure switch operation Readjust switch setting or replace switch PS3 switch if defective 3 Loss of pressure to blower pressure Check lin...

Страница 18: ...ee Section 5 9 3 2 Right purge valve V4 failed to close See Section 5 9 5 3 Right depressurization valve V6 See Section 5 9 6 failed to close 4 Repressurization valve V15 failed Loss of pilot air see...

Страница 19: ...motor instruction tag 6 3 Blower Pressure Switch The blower pressure switch located in the main electrical enclosure is adjustable Verify that the switch is open when the blower is off and closed whe...

Страница 20: ...ages liability of the manufacturer is the original purchase price of the product or part THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORAL OR STATU TORY AND...

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