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19

Fill Port

Flow Diffuser

Flow Diffuser

Drain Port

NOTE:

  Vacuum out any remaining desiccant before

refilling

6.0  Maintenance

WARNING:

  Before performing any electrical or mechani-

cal repairs or maintenance, or removing or disassembling
any component, be sure to de-energize and depressurize
the dryer.

6.1  Blower Intake Filter

Inspect the blower intake filter weekly.  The filter is
supplied in one of two styles described below.  Both
styles may be removed for cleaning and then reused.
However, do not operate the blower without the intake
filter since this could damage the blower and/or contami-
nate the desiccant beds.

On smaller dryers, the filter has a two piece element,
consisting of an outer foam sleeve and an inner filter
cartridge.  Clean the outer foam sleeve by lightly brushing
or vacuuming.  The inner cartridge can be cleaned by
using low pressure air or by gently tapping the cartridge
on a flat surface.

On larger dryers, the filter has a one piece polyurethane
element.  To clean this element, wash it in a soap and
water solution and then wring dry.

6.2  Blower Motor Bearings

Lubricate the blower motor bearings as recommended by
the motor manufacturer.  Refer to the motor instruction
tag.

6.3  Blower Pressure Switch

The blower pressure switch, located in the main electrical
enclosure, is adjustable.  Verify that the switch is open
when the blower is off, and closed when the blower is on.
The on/off status of the switch is indicated by an LED on
the programmable logic controller.  Refer to the electrical
drawings for details.

6.4  Pilot Air Filter

Inspect the pilot air filter cartridge every six months.
Check the inside of the cartridge for excessive desiccant
dust and replace as needed.

6.5  Desiccant Replacement

Each tower is fitted with flanged fill and drain ports for
desiccant replacement.  Replace the desiccant in both
vessels when the designed outlet dew point can not be
maintained.  Normal desiccant life in a blower purge dryer
is approximately two years.  Before replacing the desic-
cant, a sample should be sent in for analysis.  Contact the
service department for details.

WARNING:

  Observe all safety precautions concerning the

handling of desiccant.  Contact the service department
for a copy of the latest MSDS for the desiccant.  The
desiccant in one or both towers may be very hot, de-
pending upon when the last regeneration occurred.  Use
extreme care to prevent burns.

6.6  Demand Cycle (Optional)

Replace the dew point sensor yearly and inspect the
sample line filters every six months on dryers equipped
with the demand cycle option

Содержание DEB Series

Страница 1: ...vicing B Electrical This equipment requires electricity to operate Install equipment in compliance with national and local electrical codes Equipment supplied as standard is not intended for installat...

Страница 2: ...alternated on and off line so that dry desiccant is always in contact with the wet com pressed air resulting in a continuous supply of dry air downstream The switching from one tower to the other is...

Страница 3: ...perature and capable of removing all desiccant fines 1 micron and larger should be provided The use of bypass valves and piping allows servicing of the filters and or dryer without interrupting the ai...

Страница 4: ...Valve Purge Exhaust Left Purge Valve Left Purge Pilot Valve Left Inlet Valve Left Inlet Pilot Valve Purge Exhaust Muffler Right Depressurization Valve Temperature Gauge Back Front Air Inlet Left Depr...

Страница 5: ...s returned to normal operation auto stop disabled the dryer will return to demand cycle operation Auto stop is enabled or disabled through the opera tor interface The dryer can be returned to normal o...

Страница 6: ...the right tower and exits through the right purge valve V4 The blower intake air is filtered F1 to keep dust and dirt from entering the dryer The blower B1 and heater H1 are de energized when the temp...

Страница 7: ...The pressure in the right tower begins to rise and check valve V10 is seated Next the repressurization valve V15 is closed and the depressurization valve V6 is opened depressurizing the tower Finally...

Страница 8: ...all times 4 The F4 key performs three different functions as described in Menu s 3 4 and 5 The F4 key is only active when one of these menus is displayed 5 Use the UP ARROW and DOWN ARROW triangular...

Страница 9: ...4 to identify the active alarm s Then refer to the Troubleshooting Guide Section 5 0 for help in correcting the alarm condition After correcting an alarm condition use the F1 key on the operator inte...

Страница 10: ...ized Q1 0 9SOL Repressurization pilot valve When the solenoid is energized pilot air opens the repressurization valve when de energized pilot air closes the repressurization valve Q1 1 M Blower motor...

Страница 11: ...3 PLC Inputs Left Tower Drying and Outputs Step Number I O No Device L00 L01 L02 L03 L04 L05 L06 L07 L08 L09 L10 L11 L12 L13 L14 L15 I0 0 LPS I0 1 RPS I0 2 BPS I0 3 HHC I0 4 LTS I0 5 RTS I0 6 DPM I0 7...

Страница 12: ...r I O No Device L00 L01 L02 L03 L04 L05 L06 L07 L08 L09 L10 L11 L12 L13 L14 L15 I0 0 LPS I0 1 RPS I0 2 BPS I0 3 HHC I0 4 LTS I0 5 RTS I0 6 DPM I0 7 Jumper 1 I1 0 Jumper 2 I1 1 I1 5 Not Used Q0 0 1 SOL...

Страница 13: ...valve to on line tower L01 R01 0 5 0 5 Close inlet valve to off line tower L02 R02 4 0 4 0 Depressurize off line tower L03 R03 0 5 0 5 Examine off line tower pressure switch L04 R04 0 5 0 5 Open purg...

Страница 14: ...exhaust piping indicating valve is not completely closed Check for loss of pilot air see Section 5 1 4 Check for left purge pilot valve V13 failure check valve operation Repair or replace as necessar...

Страница 15: ...eration cycle 1 False alarm Heater hi limit thermocouple check thermocouple circuit for continuity Repair or replace as necessary Heater hi limit controller TC2 or TC4 malfunction check controller ope...

Страница 16: ...upply Check compressor supplying dryer 2 Excessive air demand Check equipment downstream of dryer 3 Faulty right tower pressure Check pressure switch operation using right tower pressure gauge switch...

Страница 17: ...clean or replace 2 Improper setting on blower pressure Check pressure switch operation Readjust switch setting or replace switch PS3 switch if defective 3 Loss of pressure to blower pressure Check lin...

Страница 18: ...ee Section 5 9 3 2 Right purge valve V4 failed to close See Section 5 9 5 3 Right depressurization valve V6 See Section 5 9 6 failed to close 4 Repressurization valve V15 failed Loss of pilot air see...

Страница 19: ...motor instruction tag 6 3 Blower Pressure Switch The blower pressure switch located in the main electrical enclosure is adjustable Verify that the switch is open when the blower is off and closed whe...

Страница 20: ...ages liability of the manufacturer is the original purchase price of the product or part THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORAL OR STATU TORY AND...

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