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Страница: 65 / 68

DryLam

A Trademark of Martin Yale Industries

251 Wedcor Avenue, Wabash, IN 46992

Brian Jennett- Tech-Line & Service Advisor/Manager

Phone: (260-569-7231)

www.DryLam.com

ALM3230 Customer Instruction Manual.docx

Page 65 of 68

●”LAMINATION ERROR”

(NOTE: While diagnosing

this problem/error

understand that it is

better that the occasional

sheet of paper does not

enter the feeder rather

than several sheets at

once).

More than 2” of paper was

pulled off the tray (and, past the

Feeder Sensor) but did not reach

the Cutter Sensor within the

programmed amount of time.

Paper may, or may not, have

reached the film (i.e. lamination

section).

Too much resistance on the paper tray or in the feeder

section. Try raising the Paper Feed Resist Roller Pressure

adjust lever by one slot (see the section

#5-2-12. PAPER

FEED RESIST ROLLER PRESSURE ADJUSTMENT

(MECHANICAL)

. Do not raise too far or multiple sheet

feeding may occur. Press RESET to clear the error and

try again. If this error persists they may be a

compatibility issue with the paper stock and/or toner

being used.

Paper is stuck in the Lamination

section or the Cutter section.

Follow the instructions above for the problem. Remove

the film and laminated sheet in the machine using the

MOVE switch with discretion (see warnings about

overuse of the MOVE switch). If the error is not solved,

switch off the ALM3230 and contact your dealer or the

DryLam Tech-Line. CAUTION: The lamination rollers get

very hot.

Lamination scrap is stuck in the

trimmer section.

Open Trimmer Cover and the Cutter/Trimmer Cover

(aka upper flap). Remove all the lamination scrap. Press

RESET button to clear error.

Lamination handle is in the OPEN

(9 o’clock) position.

Place Lamination Handle in LAMINATE position (6

o’clock position). Press RESET button to clear error. Be

certain the machine is properly threaded (*) and try

again. * If the machine is not properly threaded as per

instructions damage to the ALM3230 could result.

Film rolls have run out.

Load new film rolls and thread as per instructions.

CAUTION: The lamination rollers get very hot. Press

RESET button to clear error.

A second sheet of paper was

pulled in at least 2” by friction

from the actual sheet of paper

that the error occurred on. This

second sheet covered the Feeder

Sensor during the time that the

first sheet was processed.

Due to the second sheet covering the feeder sensor the

ALM3230 assumed the first sheet was longer than

machine specifications allow. This is actually considered

to be a “multiple feed”. In this case lower the Paper

Feed Resist Roller Pressure Lever to resist the multiple

feed (see

#5-2-12. PAPER FEED RESIST ROLLER

PRESSURE ADJUSTMENT (MECHANICAL)

. Press RESET to

clear the error and try again.

If film/paper of any length is

seen emerging from the back of

the machine after this error:

The threading process may not have been completed

(see instructions). To complete: move the film further

forward using the MOVE switch until no paper is in the

film. Then, press the CUT button and pull the waste

from the rear of the machine. See instructions for

complete details of this threading process. Press RESET

to clear the error and try again.

Содержание AL-MEISTER ALM3230

Страница 1: ... Instruction Manual docx Page 1 of 68 AL MEISTER ALM3230 Instruction Manual Thank you very much for purchasing the FUJIPLA ALM3230 Auto Laminator Due to the potential for damage and for personal safety reasons only trained personnel should operate this machine Please read through this manual carefully before operation Please keep this manual and refer to it whenever necessary ...

Страница 2: ... 7231 or brianj drylam com with any service related inquiries Other information is available on our website at www drylam com Contents SPECIFICATIONS 4 MAXIMUM PAPER THICKNESS 5 MAIN FEATURES 6 IMPORTANT SAFETY PRECAUTIONS 7 GENERAL CAUTIONS 10 REQUIREMENTS OF PAPER TO BE LAMINATED 11 RECYCLING INFORMATION 11 INCLUDED COMPONENTS 12 2 NAMES AND FUNCTIONS 13 2 1 EXTERIOR 13 2 2 INTERIOR 15 2 3 OPERA...

Страница 3: ...D SETTING 41 5 2 3 SET TRIMMER MARGINS 42 5 2 4 MODE MENUS 43 5 2 5 SET COUNT 45 5 2 6 MARGIN SET 47 5 2 7 CUT ADJUST 48 5 2 9 PAPER FEED ADJUST SOFTWARE 50 5 2 10 TOTAL COUNT 51 5 2 11 CHECK FILM INFO 52 5 2 12 PAPER FEED RESIST ROLLER PRESSURE ADJUSTMENT MECHANICAL 53 5 2 13 PAPER SKEW ADJUST 55 5 3 SET PAPER 56 5 4 START OPERATION 59 5 5 ECO MODE Power Saving Mode 60 5 6 TERMINATE LAMINATION 60...

Страница 4: ... 12 x 18 sizes are the most common An additional length of film margin can be retained on leading and trailing edges of up to 2 and 1 2 respectively Maximum Laminated Thickness 16mil 016 including film thickness Exit Tray capacity 200 pages 20 copy paper laminated with 5mil film less for thicker paper Warm up Time Approx 15 minutes Power Source AC 120V 60 Hz Power Consumption 1200W 10A Laminator D...

Страница 5: ...paper stock can be no thicker than 6 mil 6 mil thickness equates to 40 cover or 60 index This is more of a limitation of the Cutter and Trimmer Units than it is of other areas feeding laminating of the laminator When cutting and trimming film only in other words outside the paper area it MAY be possible to process UP TO 120 cover 180 index regardless of the thickness of the film utilized ALM3230 M...

Страница 6: ...duced Glossy and matte types are available 2 Finish with or without margin With margin The ALM3230 can be set to cut and trim leaving a margin of film outside the edges of the paper With a margin the paper is completely encapsulated to enhance durability and resistance to liquids Without margin The ALM3230 will also cut and trim laminated paper to the paper size flush cut The surface of the paper ...

Страница 7: ... necessary General Caution Electric Shock Indicates the potential for electric shocks Tangling Warning Indicates possible injuries caused by tangling in a rotating machine part Amputation Warning Indicates possible serious injuries such as finger amputation Heat Warning Indicates the potential for injuries caused by extreme heat Don t Do Indicates unspecified acts that are forbidden Unplug immedia...

Страница 8: ...enue Wabash IN 46992 Brian Jennett Tech Line Service Advisor Manager Phone 260 569 7231 www DryLam com ALM3230 Customer Instruction Manual docx Page 8 of 68 CAUTION Injury to the operator or damage to equipment possible There can also be a machine malfunction ...

Страница 9: ... floor POWER SUPPLY GROUND WIRE 1 Use the appropriate power supply Always connect to AC120V Unstable voltage may cause electric shock fire or damage to the machine Always avoid using multiple outlet connections 2 Pay attention to the amperage Unless the amperage is enough it may cause fire or malfunction A dedicated circuit is highly recommended 3 Ensure a ground connection is correctly made to av...

Страница 10: ...should be installed near the equipment and be easily accessible 3 in an emergency If a malfunction occurs switch off and or unplug immediately Contact your dealer or the DryLam Tech Line for assistance Do not attempt to disassemble repair alter the machine yourself without authorization 4 Others In order to avoid serious personal injury or damage to the machine Do not use the machine for any other...

Страница 11: ...squeezed soft cloth soaked in a small quantity of water or detergent Wipe off the residue of detergent with a cloth soaked in water USEFUL INFORMATION FILM END This model has a function that gives caution that the film will end soon The final few feet of film has either black colored film or the black colored tape on the film Please note when doing continuous lamination that one or two sheets may ...

Страница 12: ...ett Tech Line Service Advisor Manager Phone 260 569 7231 www DryLam com ALM3230 Customer Instruction Manual docx Page 12 of 68 INCLUDED COMPONENTS Please check all these components are included ALM3230 Feeder Tray Feeder Tray Extension Exit Tray Power Cord Waste Collection Box in two parts ...

Страница 13: ... 569 7231 www DryLam com ALM3230 Customer Instruction Manual docx Page 13 of 68 2 NAMES AND FUNCTIONS 2 1 EXTERIOR 1 Lower Tension Controller 9 Skew Control Knob 2 Feeder Tray 10 Feeding Control Knob 3 Paper Feed Adjust 11 Feeder Release Handle 4 Lamination Handle 12 Operation Panel 5 Upper Tension Controller 13 Trimmer Adjustment Knobs ...

Страница 14: ...51 Wedcor Avenue Wabash IN 46992 Brian Jennett Tech Line Service Advisor Manager Phone 260 569 7231 www DryLam com ALM3230 Customer Instruction Manual docx Page 14 of 68 6 Trimmer Cover 14 Power Switch 7 Exit Tray 15 AC Inlet 8 Waste Collection Box ...

Страница 15: ... Feeder Tray Extension For longer double letter and digital paper size laminations 2 Feeder Tray Tray for letter size paper 3 Feeder Roller Picks paper from feeder tray and feeds it to the lamination section 4 Paper Feed Resist Roller Prevents multiple sheets from entering lamination section 5 Heat Rollers Laminates upper and lower film to paper with heat and pressure 6 Cutter Unit Cuts front and ...

Страница 16: ...counter SCROLL UP Press to raise cursor or the set value SCROLL DOWN Press to lower cursor or the set value MODE Press to select MODE menus setting TEMP SPEED Press to select temperature or speed setting menus Hold continuously to see the current temperature POWER LAMP Indicates the power is on READY LAMP Indicates that the set temperature has been achieved ECO LAMP Lights during power saving mode...

Страница 17: ...en damaged or is not in place see information on film roll RFID tag elsewhere in this manual When the ALM3230 reaches set temperature and regulation begins the buzzer beeps three times READY appears If machine is fully heated Under certain conditions if the RFID tag is not in place and machine is not heated If the machine has been properly threaded it is ready to be run in automatic mode If the ma...

Страница 18: ...uction Manual docx Page 18 of 68 2 NAMES AND FUNCTION cont d 3 MARGIN indicates that the cutting is with or without margin of film on the front and back leading and trailing edges of the laminated paper NOTE A margin is a sealed edge of film around the laminated paper See section 5 2 6 on page 40 4 SET COUNT indicates number of the papers to be processed See section 5 2 5 on page 38 ...

Страница 19: ...nett Tech Line Service Advisor Manager Phone 260 569 7231 www DryLam com ALM3230 Customer Instruction Manual docx Page 19 of 68 2 NAMES AND FUNCTIONS cont d 2 5 OTHER SWITCHES AND BUTTONS Open the trimmer cover 1 Manual MOVE Switch Use to set feed film or to take out paper when it is stuck ...

Страница 20: ...turned on again to restore operation CAUTION Whenever using the MOVE switch it is important to account for all film going into the machine particularly during the threading process If film does not exit the discharge in less than 5 seconds STOP Film may be accumulating within the machine If this is allowed to continue damage to interior components of the machine will occur If you believe an excess...

Страница 21: ...ys for operation Read the safety instructions about the installation carefully Always contact the DryLam Tech Line if there are any questions or concerns during installation 3 2 SET FEEDER TRAY Attach the tray by pointing the feeder tray downward 1 2 When you laminate materials in double letter and digital paper sizes set the extension tray on the feeder tray as shown 3 3 SET EXIT TRAY Attach the ...

Страница 22: ... of Martin Yale Industries 251 Wedcor Avenue Wabash IN 46992 Brian Jennett Tech Line Service Advisor Manager Phone 260 569 7231 www DryLam com ALM3230 Customer Instruction Manual docx Page 22 of 68 3 INSTALLATION cont d ...

Страница 23: ...260 569 7231 www DryLam com ALM3230 Customer Instruction Manual docx Page 23 of 68 3 INSTALLATION cont d 3 4 SET WASTE COLLECTION BOX Install the waste collection box just underneath the film waste outlet to collect trimming and cutting scrap 3 5 CONNECT POWER CORD Connect power cord to the machine firmly Do not turn the power on yet ...

Страница 24: ...d and loaded towards the non operator side of the machine ATTENTION If this tag is not in place or it has been damaged the machine will not heat up or run in automatic mode Do not install damaged or shifted telescoped rolls of film on the ALM3230 These rolls may have been damaged in shipment The two sheets of film will not overlap each other properly and will causes operational problems 2 Open the...

Страница 25: ... Instruction Manual docx Page 25 of 68 4 SET LAMINATION FILM MANUAL MODE cont d 3 Open the Feeder Cover and Film Cover NOTE Components on the inside of the machine get very hot Always be careful 4 Loosen the two tension controllers if necessary Set the upper roll of film in the upper mandrel holders Align the black tape on the film roll with the black dot on the mandrel holder ...

Страница 26: ...A Trademark of Martin Yale Industries 251 Wedcor Avenue Wabash IN 46992 Brian Jennett Tech Line Service Advisor Manager Phone 260 569 7231 www DryLam com ALM3230 Customer Instruction Manual docx Page 26 of 68 ...

Страница 27: ...adhesive may contact the heat rollers or other interior components and cause damage 5 Remove the lower Film Guide Bar Push the bar to one side to compress the spring and pull the other end out of the machine 6 The lower film roll contains an RFID tag in the left end of the core Handle this roll carefully This tag is a printed label adhered to a cap and placed in the end of the core This cap tag mu...

Страница 28: ...about 8 10 of the film off the roll Loosen the two tension controllers if necessary Place the film roll in the lower mandrel holders firmly and carefully with the RFID tag at the non operator side Place the removable rotating idler bar in place Lay the end of the film back on top of the film roll NOTE If the film roll s are incorrectly loaded adhesive may contact the heat rollers or other interior...

Страница 29: ...tion Handle to the OPEN position to separate the heat and pull rollers for threading 9 Pull the upper film off the roll Pull it down and over the upper rotating idler bar Bring the end of the film down until it just touches the lower film This should overlap both heat rollers by a few inches 10 Not shown Bring the lower sheet of film up and over the upper sheet of film There should now be two shee...

Страница 30: ... rollers at this time If the threading card will not pass a point about 4 into the machine it is likely being stopped by the film guides on the Cutter Unit The threading card MUST pass yet another 4 or so beyond that point before the lamination handle is lowered and before the motors are run HINTS FOR EASIER THREADING 1 Loosen the tension controllers 2 Turn the film rolls to add slack to the film ...

Страница 31: ...A Trademark of Martin Yale Industries 251 Wedcor Avenue Wabash IN 46992 Brian Jennett Tech Line Service Advisor Manager Phone 260 569 7231 www DryLam com ALM3230 Customer Instruction Manual docx Page 31 of 68 ...

Страница 32: ...ine and was not damaged during the installation 14 Push the Manual MOVE Switch towards the exit of the machine The threading card and film should start to move If they do not move DO NOT LOWER THE LAMINATION HANDLE Carefully push the trailing edge of the threading card firmly at the lamination roller area to make the leading edge of the card engage the rollers near the exit In one or two seconds t...

Страница 33: ...er the Lamination Handle STOP Do not go any further until the READY light is on AND the machine is fully heated 16 It is very important to run the machine in manual mode using the MOVE switch and observe the film as it exits the discharge It should be well laminated clear and free of wrinkles If wrinkles are observed adjust the tension controller knobs slightly on the film rolls If the film is cur...

Страница 34: ...sion The top pair of controllers versus the bottom pair of controllers may vary slightly only to eliminate curl in the laminated piece If the laminated piece curls upward loosen the two upper controllers and or tighten the two bottom controllers If the exiting laminated piece curls downward do the opposite and make the lower controllers looser than the upper controllers 18 Again after the laminato...

Страница 35: ...arounds occurring when the machine is run in automatic mode If not already done push the manual MOVE switch forward until about one 1 foot of film has exited the laminator Then using a pair of scissors cut the laminated film at a point approximately three 3 inches out from the laminator Be sure to identify the upper side of the film from the lower side of the film NOTE The laminator is not ready f...

Страница 36: ...LAMINATION FILM MANUAL MODE cont d 20 Hold the film vertically about 2 inches from the cut side Look at the film from the side If the curl is less than 1 2 from the vertical plane there is no need to adjust If the curl is more than 1 2 to the lower side tighten the two upper tension controllers with half turn If the curl is more than 1 2 to the upper side loosen the two upper tension controllers w...

Страница 37: ...with new film rolls will likely be too great as film rolls get smaller with use Too much tension will result in noise poor performance and increased wear on the heat rollers Also as film rolls reduce in diameter due to use curling may begin If curling is allowed to continue film may curl back up inside the ALM3230 and causes jams and wraparounds If so re adjusting the tension controllers may be ne...

Страница 38: ...260 569 7231 www DryLam com ALM3230 Customer Instruction Manual docx Page 38 of 68 4 SET LAMINATION FILM MANUAL MODE cont d 21 When film is properly overlapped there are no wrinkles or bubbles and film exits without curl press the CUT button and pull the waste out of the discharge of the ALM3230 22 Close the Feeder and Trimmer Covers ...

Страница 39: ...ode should not be performed until the machine has been set up properly in Manual Mode See page 17 for details 1 Connect the power cord to the wall socket Turn on the power switch The POWER lamp lights up 2 Buzzer beeps These displays appear for a few seconds ALM3230 Ver A01 0 Software version appears FILM INFO A 38mic 320mm LEFT 80 Film Info display appears Or CHECK FILM error will appear if RFID ...

Страница 40: ...and may not be proper for some paper stocks and thicknesses of film Press UP or DOWN button to set temperature Temperature can be set OFF and between 170F and 270F in 10F increments The temperature display blinks Press TEMP SPEED button to confirm the temperature This table shows an example of temperature settings for different film and paper thicknesses It also pays to experiment with different t...

Страница 41: ...is not customer adjustable and is set at 40ipm For this and other reasons it is highly recommended to update the programming of the ALM3230 Consult your dealer or the DryLam Tech Line for details Version 2 1 and above 1 On the READY screen press TEMP SPEED button twice The default is set at 40 ipm This is only a power on default and may not be proper for some paper stocks and thicknesses of film 2...

Страница 42: ...immer Levers or Adjustment Knobs while the machine is running or while film is in the Trimmer Unit 1 Open the trimmer cover 2 Loosen and adjust both the left and right knobs to set either with or without margin 3 Tighten the knobs NOTES When setting film always set the knobs in 1 Film Set Otherwise the threading card used for film setting may cause damage to the trimmer blades and will not exit th...

Страница 43: ...en will appear MODE SET COUNT MARGIN SET CUT ADJUST PAPER FEED ADJUST TOTAL COUNT FILM INFO Move cursor to your choice by using UP or DOWN button Note that some menu choice are below the current screen Simply curser down below the last line to view them Press MODE button again to view or alter the parameter Or do nothing to return to operation screen MODE MENU PARAMETERS SET COUNT Set the number o...

Страница 44: ...trailing edges of sheets See section 5 2 7 NOTE These settings are retained in memory after a power outage PAPER FEED ADJUST Works in conjunction with the Paper Feed Resist Roller Pressure Adjust knob see section 5 2 12 to provide compatibility for difficult to feed paper stocks and toner See section 5 2 9 NOTE This setting is retained in memory after a power outage TOTAL COUNT Total Count indicat...

Страница 45: ...UNT FREE NOTE Defaults to FREE after power outage Press UP or DOWN button to enter numeric values You can set from 1 to 200 sheets An unspecified number of laminations is displayed as FREE The ALM3230 will laminate all sheets on the tray Change the value or do nothing to return to the operation screen After changing the number do nothing to retain the setting and return to the operation screen Or ...

Страница 46: ...READY TEMP 210 SPEED 40 MARGIN YES SET COUNT 0 100 In the above example 0 finished number 100 set value NOTE Lamination errors will not affect the count Example of setting FREE READY TEMP 210 SPEED 40 MARGIN YES SET COUNT FREE When you select FREE all the papers on the feeder tray will be laminated NOTE A Feeding Error will occur after the last sheet has been drawn from the Feed Tray in FREE or if...

Страница 47: ...ryLam com ALM3230 Customer Instruction Manual docx Page 47 of 68 5 AUTOMATIC OPERATION cont d 5 2 6 MARGIN SET Select MARGIN SET MARGIN SET YES NO NOTE Defaults to YES after power outage Press UP or DOWN button to turn MARGINS on YES or off NO Your choice is retained during this power on session Optional Press MODE button to return to operation screen ...

Страница 48: ...t is recommended to read and record the present values shown on the display before adjusting It may be helpful if it is necessary to set back to a past value NOTE Each ALM3230 has its own Cut Adjust values The numbers seen are relative only to this particular machine and not to anything in the real world 1 Select Cut Adjust from the Mode display CUT ADJUST F 0 012inch B 0 004inch 2 Press TEMP SPEE...

Страница 49: ...f 68 5 AUTOMATIC OPERATION cont d HINT The more positive higher the number the more margin of film around the paper will remain The maximum margin is approximately 2 on the leading edge and 1 2 on the trailing edge The more negative lower the number the closer to the paper cuts will occur including the possibility of cutting into the paper itself 4 Or press MODE button to quickly return to the ope...

Страница 50: ... 2 Adjust the value using the up and down arrows The factory default is 0 The range is Ver 1 20 to 20 in increments of 1 If paper toner is difficult to separate and feed use a more positive higher value This will run the feeder a longer amount of time after the leading edge of paper has passed the Feeder Sensor Use a more positive value in cases where paper does not reach the film in time and LAMI...

Страница 51: ...ION cont d 5 2 10 TOTAL COUNT 1 Press MODE and use the cursor buttons to select TOTAL COUNT Press MODE again TOTAL COUNT 123456789 2 Select TOTAL COUNT from MODE menu The accumulated number of laminations is shown Counts up to 99999999 until counter is reset Do nothing to return to the operation screen Or press MODE to quickly return to the operation screen OPTIONAL While on this screen press RESE...

Страница 52: ... 1 Press MODE and use the cursor buttons to select FILM INFO Press MODE again FILM INFO A 38mic 320mm LEFT 80 This display appears along with the following information Film thickness Film width Remaining film If film information is not available the display shows xxx rather than numerals FILM INFO x xxmic xxxmm LEFT xxx This will be the case when a valid RFID tag in not in its proper position or a...

Страница 53: ...ward b If sheets are slow to enter or will not enter at all enough that LAMINATION ERROR or other similar errors occur loosen and slide the knob upward HINT Try small adjustments 1 step at a time until the optimum setting is found for the paper stock being laminated This adjustment should be performed in conjunction with the Paper Feed Adjust Software parameter in the menu See section 5 2 8 for mo...

Страница 54: ... Manager Phone 260 569 7231 www DryLam com ALM3230 Customer Instruction Manual docx Page 54 of 68 5 AUTOMATIC OPERATION cont d occasional sheet NOT drawn off the tray i e adjustment lever set too low than it is to have too many sheets drawn from the tray and jamming within the machine i e adjustment lever set too high ...

Страница 55: ...46992 Brian Jennett Tech Line Service Advisor Manager Phone 260 569 7231 www DryLam com ALM3230 Customer Instruction Manual docx Page 55 of 68 5 AUTOMATIC OPERATION cont d 5 2 13 PAPER SKEW ADJUST If necessary correct for paper skewing by adjusting the Paper Skew Adjust knob ...

Страница 56: ...ine Service Advisor Manager Phone 260 569 7231 www DryLam com ALM3230 Customer Instruction Manual docx Page 56 of 68 5 AUTOMATIC OPERATION cont d 5 3 SET PAPER 1 Loosen knobs and adjust the paper guides according to paper size Always use the reference marks and set the paper in the center of the tray ...

Страница 57: ... Wedcor Avenue Wabash IN 46992 Brian Jennett Tech Line Service Advisor Manager Phone 260 569 7231 www DryLam com ALM3230 Customer Instruction Manual docx Page 57 of 68 2 Press the edge of the feeder tray downward Keep pressing it while loading paper ...

Страница 58: ... of 68 5 AUTOMATIC OPERATION cont d 5 3 SET PAPER cont d 3 Place paper in the feeder tray correctly The picture shows how to set letter size 4 Release your hand from the tray The spring action will push the paper upwards towards the feeder roller Paper is set Do not push the paper further NOTE It is recommended to place at least 2 sheets of paper If necessary attach the extension tray for longer p...

Страница 59: ...ve on the proper threading process Otherwise damage to the machine can occur 4 Press the START button Operation starts 5 Press STOP button during the operation to stop the lamination NOTE The STOP button is not an emergency stop Lamination will stop when the process is done If emergency stop is required simply open the Feeder or switch off the power switch FILM END AL ROLL Film has a special featu...

Страница 60: ...CO MODE enters when the machine is idle and any buttons on the operation panel have not been pressed in the past 15 minutes This does not apply to the MOVE switch A buzzer will sound 1 minute before entering ECO MODE ECO MODE will be deactivated by pressing any button the 15 minute timer then starts again 1 Current temperature 2 ECO MODE temperature goal 140F 5 6 TERMINATE LAMINATION 1 Make sure t...

Страница 61: ...per limit However in LONG MODE there is no limit to the length of paper that will be laminated beyond the 20 standard mode limit Some special considerations must be made when working in LONG MODE In the event of a mis feed or skew operation will continue non stop Therefore it is mandatory that an operator be present at all times to monitor operation If a malfunction occurs paper jam or otherwise a...

Страница 62: ...8 7 TROUBLESHOOTING ERROR MESSAGES When the ALM3230 stops operation abnormally an error message will occur on the LCD Error messages are added to machine programming to aid in troubleshooting Please note that certain messages are similar to others but can occur for different reasons Please record any messages that should appear in order to assist your servicer and or the DryLam Tech Line provide t...

Страница 63: ...UTTING ERROR Open the dark gray trimmer cover at the rear of the machine Raise the Cutter Trimmer cover aka upper flap Observe if film paper has accumulated the area between the cutter and trimmer units If so free it by pulling it up and out the top of the cover Close the cover press RESET to clear an error on the LCD and press the Manual Cut Switch After the film paper has been cut pull the waste...

Страница 64: ... feeder tray Press RESET to clear the error and start again Make a small downward adjustment to the Paper Feed Resist Roller Pressure adjust lever see 5 2 12 PAPER FEED RESIST ROLLER PRESSURE ADJUSTMENT MECHANICAL Double cutting too Check Cutter sensor the red number should read 330 400 when the laminator is unthreaded and the cutter unit is installed properly Should read about 265 275 with the Cu...

Страница 65: ...k in the trimmer section Open Trimmer Cover and the Cutter Trimmer Cover aka upper flap Remove all the lamination scrap Press RESET button to clear error Lamination handle is in the OPEN 9 o clock position Place Lamination Handle in LAMINATE position 6 o clock position Press RESET button to clear error Be certain the machine is properly threaded and try again If the machine is not properly threade...

Страница 66: ...eat or operate without a valid RFID tag in place The tag may be missing or it may have been damaged in shipment or installation Try a different box of film COVER OPEN This error could be either the Feeder or the Trimmer upper flap and cover Close the open cover Press RESET button to clear the error and try again OVERHEAT Turn off the power Then turn on the power The problem will be solved in most ...

Страница 67: ...tment knobs are correctly set Adjust the trimmer adjustment knobs Is paper skewed within the film area Adjust the skewing knob on the Feed Tray CREASES APPEAR IN LAMINATED FILM Tension controller s not set properly Run the machine in Manual Mode use the MOVE switch Run laminated film only out the discharge and check for wrinkles Adjust tension controllers as necessary to minimize wrinkles and curl...

Страница 68: ...ion Manual docx Page 68 of 68 8 CLEANING THE HEAT ROLLERS With continuous use the heat rollers will accumulate adhesive and dirt It is recommended that you periodically inspect them for adhesive build up Suggested solvents are Rubbing alcohol isopropyl 70 or higher Goof Off Acetone These products are available locally NOTE Be sure the laminator is cool before cleaning with alcohol end ...

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