5
EN
Contents
Installation and commissioning ..................................................................................................................
Standard and PowerLiner variants........................................................................................................
Installing the CrashBox Drive EasyTwin on the robot...........................................................................
Attaching the torch neck .......................................................................................................................
Securing the hosepack to the spring balancer suspension devices .....................................................
Connecting the hosepack ..................................................................................................................... 10
Installing the wirefeeding hose in the Robacta Drive EasyTwin ........................................................... 10
Threading the welding wire................................................................................................................... 11
Safety rules ................................................................................................................................................ 15
General ................................................................................................................................................. 15
Proper use ............................................................................................................................................ 15
Environmental conditions...................................................................................................................... 15
Obligations of the operator.................................................................................................................... 16
Obligations of personnel ....................................................................................................................... 16
Mains connection.................................................................................................................................. 16
Protecting yourself and others .............................................................................................................. 16
Noise emission values .......................................................................................................................... 17
Danger from toxic gases and vapours .................................................................................................. 17
Danger from flying sparks..................................................................................................................... 18
Risks from mains current and welding current...................................................................................... 18
Meandering welding currents................................................................................................................ 19
EMC Device Classifications.................................................................................................................. 20
EMC measures ..................................................................................................................................... 20
EMF measures...................................................................................................................................... 20
Specific hazards.................................................................................................................................... 21
Requirement for the shielding gas ........................................................................................................ 22
Danger from shielding gas cylinders..................................................................................................... 22
Safety measures at the installation location and during transport ........................................................ 22
Safety measures in normal operation ................................................................................................... 23
Commissioning, maintenance and repair.............................................................................................. 24
Safety inspection................................................................................................................................... 24
Disposal ................................................................................................................................................ 24
Safety symbols...................................................................................................................................... 24
Data protection...................................................................................................................................... 24
Copyright............................................................................................................................................... 25
General ...................................................................................................................................................... 26
Regarding these operating instructions ................................................................................................ 26
Comparison of Drive EasyTwin with TimeTwin Digital.......................................................................... 26
Drive EasyTwin advantages ................................................................................................................. 26
Drive EasyTwin functional principle ...................................................................................................... 26
Lead power source and trail power source........................................................................................... 27
Drive EasyTwin application areas......................................................................................................... 27
Dimensioning of the robot..................................................................................................................... 27
Welding torch cleaning station.............................................................................................................. 28
System requirements ................................................................................................................................. 29
System requirements and minimum equipment for Drive EasyTwin .................................................... 29
Drive EasyTwin mechanical requirements............................................................................................ 29
Control elements and connections............................................................................................................. 30
Drive EasyTwin drive unit controls........................................................................................................ 30
Welding technology aspects ...................................................................................................................... 31
Shielding gases for Drive EasyTwin ..................................................................................................... 31
Gas flow for Drive EasyTwin................................................................................................................. 31
Earth connection................................................................................................................................... 31
Welding circuit inductivity L, welding circuit resistance r....................................................................... 31
Stick out ................................................................................................................................................ 32
Tilt angle of the welding torch ............................................................................................................... 32
Arc combination options........................................................................................................................ 32
PCS/pulsed ................................................................................................................................................ 33
Symbols ................................................................................................................................................ 33
Material transfer.................................................................................................................................... 33
Содержание Drive EasyTwin
Страница 2: ...2...
Страница 4: ...4...
Страница 8: ...8 Installing the CrashBox Drive EasyTwin on the robot 1 2 3 4 5 6 1 2 3 4 5 6...
Страница 12: ...12 3 Fully open 4 5 6 7 3 4 5 6 7...
Страница 13: ...13 EN 1 2 3 4 5 Set the contact pressure 3 rings must be visible 7 8 9 10 11...
Страница 14: ...14 6 7 12 13...
Страница 38: ...38 Replacing wearing parts Preparation replacing the feed rollers and nozzle 1 2 3 Fully open 4 5 6 1 2 3 4 5 6...
Страница 39: ...39 EN 7 8 9 10 11 12 7 8 9 10 11 12...
Страница 41: ...41 EN 5 6 Now the welding wire must be threaded see Threading the welding wire from Figure 5 on page 12 5 6...
Страница 42: ...42...
Страница 43: ...43 EN...