Frick XLP3 Скачать руководство пользователя страница 4

140.925-IOM (APR 2019)

Page 4

XLP3 EVAPORATIVE CONDENSERS

INSTALLATION

INTRODUCTION

Safety

Adequate precautions appropriate for the installation and 
location of these products should be taken to safeguard the 
equipment and the premises from damage, and the public from 
possible injury. 

The procedures listed in this manual must be 

thoroughly reviewed prior to rigging and assembly. Read all 
warnings, cautions and notes

When the fan speed of the unit is to be changed from the factory 
set speed, including the use of a variable speed device, steps 
must be taken to avoid operating at or near the fan’s “critical 
speed” which could result in fan failure and possible injury or 
damage. Refer to “Fan Control” in the Operation section of this 
manual. 

 

WARNING

In the event of extended lifts or where hazards exist, the 

lifting devices should be used in conjunction with safety 

slings placed under the unit.

Shipping

Frick XLP3 Evaporative Condensers are factory assembled to 
ensure uniform quality with minimum field assembly. As standard, 
models ship in two sections per cell (lower and upper). Contact 
your local Frick Representative for more information. For the 
dimensions and weights of a specific unit or section, refer to 
the submittal drawings.

 

WARNING

Only  personnel  qualified  to  do  so  should  undertake  the 

installation, operation, maintenance, and repair of this 

equipment. Proper care, procedures, and tools must be 

used in handling, lifting, installing, operating, maintaining, 

and repairing this equipment to prevent personal injury 

and/or property damage.

Pre-Rigging Checks

When the unit is delivered to the job site, it should be checked 
thoroughly to ensure all required items have been received and 
are free of any shipping damage prior to signing the bill of lading.

The following parts should be inspected (if applicable for 

the unit's configuration):

  Sheaves,Belts, and  

Bearings

 Bearing Supports
 Fan Motor(s)
 Fan Guard(s)
 Fan(s) and Fan Shaft(s)
 Float Valve Assembly(s)
 Water Distribution System

 Coil Surface
  Cold Water Basin  

Accessories

 Interior Surfaces
 Exterior Surfaces
 Spray Water Pumps
   Mating Surfaces Between  

Sections/ Modules

Miscellaneous Items: All bolts, nuts, washers, and sealer tape required 
to assemble sections or component parts are furnished by Frick and 
shipped with the unit. A checklist inside the envelope marked “Custom-
er Information Packet” indicates what miscellaneous parts are included 
with the shipment and where they are packed. This envelope will be 
attached to the side of the unit or located in a box inside the unit.

INSTALLATION

Unit Weights

Before rigging any unit, the weight of each section should be 
verified from the unit submittal drawing. Unit print weights in-
clude the final assembled unit with all accessories. Accessory 
weights (found on the respective drawing) can be deducted from 
the total weight.

Anchoring

Seven-eighths inch (7/8”) diameter holes are provided in the bot-
tom flange of the basin section for bolting the unit to the support 
beams. Refer to the suggested support drawing included in the 
submittal for location and quantity of the mounting holes. 

The 

unit must be level for proper operation.

 Anchor bolts must be 

provided by others. The IBC rating is only certified with standard 
anchorage locations. Using alternate anchorage locations or al-
ternate steel supports will void any IBC wind or seismic ratings. 
Contact your local Frick Representative for details.

 

CAUTION

Unit must be properly anchored in place before operation 

begins.

Cold Weather Operation

These products must be protected by mechanical and operational 
methods against damage and/or reduced effectiveness due to 
possible freeze-up. Refer to “Cold Weather Operation” in the 
Operation section of this manual or contact

 

your local Frick 

Representative for recommended protection alternatives.

 

WARNING

Before an actual lift is undertaken, ensure no water, snow, 

ice, or debris has collected in the basin or elsewhere in 

the unit. Such accumulations will add substantially to the 

equipment’s lifting weight.

Location

All evaporative cooling equipment must be located to ensure 
an adequate supply of fresh air to the fans. When units are lo-
cated adjacent to walls or in enclosures, care must be taken to 
ensure the warm, saturated, discharge air is not deflected and 
redirected back to the air intakes. Each unit must be located and 
positioned to prevent the introduction of discharge air into the 
ventilation systems of the building on which the unit is located 
and of adjacent buildings. For detailed recommendations on Frick 
equipment layout, contact your local Representative.

NOTICE

Each unit must be located and positioned to prevent the 

introduction of discharge air into the ventilation systems 

of the building on which the unit is located and of adjacent 

buildings.

Warranties

Please refer to the Limitation of Warranties (located in the 
submittal package) applicable to and in effect at the time of the 
sale/purchase of these products. 

Содержание XLP3

Страница 1: ...ive Condenser THIS MANUAL CONTAINS RIGGING ASSEMBLY START UP AND MAINTENANCE INSTRUCTIONS READ THOROUGHLY BEFORE BEGINNING INSTALLATION FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJU...

Страница 2: ...TIONS 14 START UP PROCEDURE 15 Considerations for Initial Start Up 15 General 15 Cleaning 15 Inspection 15 Start up 15 EXTENDED SHUTDOWN 16 PROLONGED OUTDOOR STORAGE 16 Storage Preparation 16 Motor Re...

Страница 3: ...afety Cage Optional Coil Connection Refrigerant Vapor In Coil Connection Refrig erant Liquid Out Terminal Box Pump Factory Pre Assembled Platforms with Perimeter Handrails Optional BranchLokTM Removal...

Страница 4: ...ellaneous parts are included with the shipment and where they are packed This envelope will be attached to the side of the unit or located in a box inside the unit INSTALLATION Unit Weights Before rig...

Страница 5: ...to ensure an airtight seal between the top and bottom section Install flat butyl sealer tape Frick part 554000 supplied with the unit on the mating flanges of the lower section in a continuous line A...

Страница 6: ...basin section sealer tape must be applied to both cross flanges see Figure 3 10 On units operating with a remote sump tank install a bleed line with valve between the system circulating pump discharg...

Страница 7: ...lease ensure that the correct voltage is supplied to the unit If unsure check your unit s submittal to verify that the provided power matches your unit On the factory terminal box remove the NEMA plug...

Страница 8: ...nd Figure 9 Detail A Check your submittal for the ladder orientation ordered Attach the ladder to the platform and fasten the lower and intermediate brackets to the ladder side rails as shown in Figur...

Страница 9: ...DENSERS INSTALLATION Figure 9 End Ladder Installation Detail A End Ladder Bracket Detail A Perimeter Guardrail Installation Detail B Corner Guardrail Installation Detail C Perimeter Guardrail Installa...

Страница 10: ...are provided for all handrail openings and all components are designed to meet OSHA requirements Share two lower fasteners on upper ladder bracket Upper ladder bracket Hoop Detail D Figure 11 Safety...

Страница 11: ...per the control panel wiring diagram 5 Connect the heater power wire conduit s to the heater power wire hub s provided on the control panel Make sure the con nection is watertight and secure Pull the...

Страница 12: ...Control Panel L1 L2 L3 Controller Liquid Level Temperature Combination Series TL Solitech CT N C NO NC T1 T2 G1 G2 Shielded Cable Assembly Sensor Probe Cord G2 G1 T2 T1 SH No 1 Heater 40 24 16 12 8 1...

Страница 13: ...ter basin a For connections 3 or less score the TripleGuard Corrosion Protection System with a hole saw as shown in Figure 14 b For connections 3 or greater proceed to step 4 4 Cut the hole from the o...

Страница 14: ...fan screens access panels and access doors in place CAUTION All electrical mechanical and rotating machinery are potential hazards particularly for those not familiar with their design construction an...

Страница 15: ...locked out and tagged out Inspection Conduct external inspection of the equipment Check for leaks corrosion and any structural damage Conduct internal inspection of the equipment Check for anything u...

Страница 16: ...fer to the manufacturer s guidelines before loading unloading weight from the unit Disconnect lock out and tag out the fans pump and motors Close the shut off valve in the make up water line supplied...

Страница 17: ...ump motors are disconnected locked out and tagged out Belt Drive Fan System Frick standard motors are designed for storage at ambient temperatures of 20 F to 104 F 28 9 C to 40 C Prolonged periods of...

Страница 18: ...system performance or create a safety hazard Fan Section Icing Protection There are three basic operational methods which can be used to provide the system s required cooling temperature setting fan...

Страница 19: ...heaters are sized for the specific unit The heating element has an enclosure that is suitable for outdoor use Annually inspect the basin heater prior to the risk of reaching freezing operating condit...

Страница 20: ...bration cutout switch is not needed Mechanical Vibration Cutout Switch Standard Set Point Adjustment When Installed 1 For safety turn off then lock and tag out the electrical supply to the fan motor s...

Страница 21: ...Control Panel L1 L2 L3 Controller Liquid Level Temperature Combination Series TL Solitech CT N C NO NC T1 T2 G1 G2 Shielded Cable Assembly Sensor Probe Cord G2 G1 T2 T1 SH No 1 Heater 40 24 16 12 8 10...

Страница 22: ...ent Staging Down Turn off the fan motor No need for delays NOTICE For a unit with a VFD with a switching frequency of 2 5 kHz the line lead length cannot exceed 100 feet If the switching frequency is...

Страница 23: ...the VFD on and verify that the fan is turning in the correct direction Using the VFD slowly about 1 RPM increase every five to ten seconds adjust the motor speed from the lowest limit to full speed wh...

Страница 24: ...tors are disconnected locked out and tagged out Blade Pitch Check to ensure that the blades are all at the same pitch If uncertain measure the pitch with an inclinometer All blades should be within 1...

Страница 25: ...s necessary Readjust tension at least once every three months Belt tension check Place a straight edge along the belt from sheave to sheave as shown in Figure 22a or use a tape measure as shown in Fig...

Страница 26: ...the bearings as follows Initial Start Up Normally no lubrication is required since the bearings have been lubricated at the factory prior to shipment However if the unit has been stored at the job si...

Страница 27: ...the valve seat if necessary Maintain the make up water supply pressure between 15 psig and 50 psig for proper operation Frick recommends a pressure regulator valve provided by others for pressures ove...

Страница 28: ...tection System for signs of deep scratches or blemishes especially in areas with field penetrations Touch these up with 3M Windo Weld Super Fast Urethane which is available through your local Frick Re...

Страница 29: ...Dissolved Solids TDS 1 500 ppm 2 050 ppm 2 050 ppm 2 500 ppm Conductivity 2 400 micromhos cm 3 300 micromhos cm 3 300 micromhos cm 4 000 micromhos cm Alkalinity as CaCO3 500 ppm 2 600 ppm 2 600 ppm 2...

Страница 30: ...methyl or ethyl alcohol or mineral spirits Stainless steel wipes or glass cleaners commonly available in stores may also be used NOTICE Never use chloride or chlorine based solvents such as bleach or...

Страница 31: ...reatment expert Bleed Line Calculations Bleed rate is determined by the fol lowing formula B E n 1 Where B Bleed Rate USGPM E Evaporation Rate USGPM Q USGPM x R F x 0 001 Q Process Fluid Flow Rate USG...

Страница 32: ...for proper rotation X Check general condition of the fan X X Check fan for uniform pitch 4 X Check fan for rotation without obstruction X X Check and recoat steel shafts with RUST VETO 4 X X X Check...

Страница 33: ...140 925 IOM APR 2019 Page 33 XLP3 EVAPORATIVE CONDENSERS MAINTENANCE NOTES...

Страница 34: ...ynesboro PA 17268 1206 USA Phone 717 762 2121 FAX 717 762 8624 www johnsoncontrols com frick Form 140 925 IOM 2019 04 Supersedes Nothing Subject to change without notice Published in USA 04 19 PDF 201...

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