Part number 550-142-850/0115
74
FreeStyle
™
W
ALL
M
OUNT
GAS
-
FIRED
WATER
BOILER
—
Boiler Manual
31
Annual startup
(continued)
The boiler should be inspected and started
ANNUALLY AT THE BEGINNING OF THE HEATING
season, only by a qualified service technician.
)NADDITIONTHEMAINTENANCEANDCAREOFTHE
boiler designated in Figure 99, page 72 and
EXPLAINED ON THE FOLLOWING PAGES MUST BE
PERFORMED TO ASSURE MAXIMUM BOILER EF
-
ficiency and reliability. Failure to service and
maintain the boiler and system could result
INEQUIPMENTFAILURE
%LECTRICAL SHOCK HAZARD 4URN OFF POWER
TOTHEBOILERBEFOREANYSERVICEOPERATIONON
the boiler except as noted otherwise in this
INSTRUCTIONMANUAL&AILURETOTURNOFFELEC
-
trical power could result in electrical shock,
causing severe personal injury or death.
Address reported problems
1.
)NSPECTANYPROBLEMSREPORTEDBYOWNERANDCORRECTBEFORE
proceeding.
Inspect boiler area
1.
6ERIFYTHATBOILERAREAISFREEOFANYCOMBUSTIBLEMATERIALS
gasoline and other flammable vapors and liquids.
2.
6ERIFYTHATAIRINTAKEAREAISFREEOFANYOFTHECONTAMINANTS
listed on page 8
OFTHISMANUAL)FANYOFTHESEAREPRESENTIN
THEBOILERINTAKEAIRVICINITYTHEYMUSTBEREMOVED)FTHEY
cannot be removed, reinstall the air and vent lines per this
manual.
Inspect boiler exterior
1. The boiler door, panels and aesthetic parts can be cleaned
WITHASOFTDAMPCLOTHPOSSIBLYSOAKEDINSOAPYWATER$O
not use any abrasive detergents and solvents.
Inspect boiler interior
1.
2EMOVEJACKETDOORANDINSPECTINTERIOROFBOILER
2.
6ACUUM ANY SEDIMENT FROM THE INSIDE OF THE BOILER AND
components. Remove any obstructions.
$O NOT USE SOLVENTS TO CLEAN ANY OF THE BOILER
components. The components could be damaged,
RESULTINGINUNRELIABLEORUNSAFEOPERATION
Check all piping for leaks
E
LIMINATEALLSYSTEMORBOILERLEAKS#ONTINUALFRESH
MAKEUP WATER WILL REDUCE BOILER LIFE -INERALS
can build up in the heat exchanger, reducing heat
TRANSFEROVERHEATINGHEATEXCHANGERANDCAUSING
HEAT EXCHANGER FAILURE ,EAKING WATER MAY ALSO
cause severe property damage.
1.
)NSPECTALLWATERANDGASPIPINGANDVERIFYTOBELEAKFREE
2.
,OOKFORSIGNSOFLEAKINGLINESINTHESYSTEMANDINTHEBOILER
ANDCORRECTANYPROBLEMSFOUND
3.
#HECKGASLINEFORLEAKSSEE
page 67
FORGASSAFETYINFORMATION
Check ignition wiring
1. Check ignition cable electrical resistance. A good cable will
HAVERESISTANCEBETWEENANDOHMS2EPLACEIFNOT
acceptable.
2.
)NSPECTBOILERGROUNDWIREFROMHEATEXCHANGERACCESSCOVER
to ground terminal screw.
3.
6ERIFYALLWIRINGISINGOODCONDITIONANDSECURELYATTACHED
4.
#HECKGROUNDCONTINUITYOFWIRINGUSINGCONTINUITYMETER
5.
2EPLACEGROUNDWIRESIFRESULTSARENOTSATISFACTORY
Check all boiler wiring
1. Inspect all boiler wiring, making sure wires are in good condi-
tion and securely attached.
2.
6ERIFYTHATALLCONNECTORSARESECURELYINSERTED
Check control settings
1. Use
the
FreeStyle
™
control display to navigate through all
SETTINGS!DJUSTSETTINGSIFNECESSARY
2.
#HECKSETTINGSOFEXTERNALLIMITCONTROLSIFANY ANDADJUST
IFNECESSARY!DJUSTASNEEDEDTOACCOMMODATETHESYSTEM
design.
Perform startup and checks
1.
3TARTBOILERANDPERFORMCHECKSANDTESTSSPECIlEDINTHIS
manual.
2.
6ERIFYCOLDlLLPRESSUREISCORRECTANDTHATOPERATINGPRESSURE
does not go too high. Adjust water pressure and expansion
tank charge pressure as necessary.
3. Complete the check-out procedure on page 71.
Check burner flame
The boiler contains ceramic fiber materials. Use
care when handling these materials per instructions
on page 73
OFTHISMANUAL&AILURETOCOMPLYCOULD
result in severe personal injury.
1. Inspect flame through observation window.
2.
)FmAMEISUNSATISFACTORYATEITHERHIGHlREORLOWlRECHECK
COMBUSTIONVALUES)FCOMBUSTIONISPROPERLYADJUSTEDTURN
Figure 100
/BSERVATIONWINDOW