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Freestyle FS-120 LP, Инструкция по эксплуатации

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Part number 550-142-850/0115

 10 

FreeStyle

™

 

W

ALL

 M

OUNT

 

GAS

-

FIRED

 

WATER

 

BOILER

 — 

Boiler Manual

Hydrostatic pressure test 

 $/./4INSTALLARELIEFVALVEWITHAPRESSUREHIGH

-

ERTHAN03)'4HISISTHEMAXIMUMALLOWABLE
RELIEFVALVESETTINGFORTHE&REE3TYLE­BOILER

 

&AILURE TO COMPLY COULD PREVENT THE RELIEF
VALVEFROMOPERATINGASNEEDEDRESULTINGIN
POSSIBILITYOFSEVEREPERSONALINJURYDEATHOR
SUBSTANTIALPROPERTYDAMAGE

 

5SETWOWRENCHESWHENTIGHTENINGANYPIPE
CONNECTIONTOTHEBOILER

. Failure to prevent the 

BOILERPIPESFROMTURNINGCOULDDAMAGEPIPESOR

heat exchanger, resulting in possible severe personal 
injury, death or substantial property damage.

0RESSURETESTTHEBOILERBEFOREPERMANENTLYATTACHINGWATEROR

gas piping or electrical supply.

Install pipe fittings for relief valve and 
P/T gauge

1.  Install the reducing tees, and close nipples, 

field supplied

, 

located and oriented as shown in Figure 6, page 11. Apply 
pipe dope to all fittings sparingly.

 

$/ ./4 INSTALL THE RELIEF VALVE UNTIL AFTER THE
HYDROSTATIC TEST

. Temporarily install a ¾” pipe 

PLUGINTHERELIEFVALVELOCATIONASDIRECTEDINTHESE
INSTRUCTIONS4HEPLUGMUSTBEREMOVEDAFTERTHE

test.

 

#ONNECTTHERELIEFVALVE/.,9ONTHE"/),%2
3500,9 /54,%4 ./4

 the boiler return. Con-

NECTTHERELIEFVALVEONLYASSHOWNINTHISMANUAL
%NSURERELIEFVALVEISLOCATEDABOVEHEATEXCHANGER

 

Failure to comply with the above could prevent 

THERELIEFVALVEFROMOPERATINGASNEEDEDRESULTING

IN POSSIBILITY OF SEVERE PERSONAL INJURY DEATH OR

substantial property damage.

2.  Install the test pressure/temperature gauge (

field supplied) 

to the reducing tee as shown in Figure 7, page 11.

Install fittings and valves required for 
hydrostatic testing 

(supplied by installer)

1. 

4HEFOLLOWINGPIPINGCOMPONENTSSUPPLIEDBYINSTALLER ARE

REQUIREDFORTHETESTCONlGURATION

a. 

4WOSHUTOFFVALVESÐv.04ON&3

b.  Two close nipples (¾”NPT  on FS-80/120, 

c.  ¾” NPT pipe plug.

d. Pressure/temperature 

gauge.

e.  ¾” NPT boiler drain valve.

2. 

4%-0/2!2),9

INSERTAÐv.04PIPEPLUGINTHERELIEFVALVE

TAPPING!FTERTHEHYDROSTATICTESTTHISPLUG

must

 be removed 

ANDTHERELIEFVALVEMUSTBEINSTALLED

Fill and pressure test

1.  See Figure 6, page 11,

FORUSEWITHTHEFOLLOWINGINSTRUCTIONS

2.  CLOSE the boiler drain valve (item 10). Connect a hose to 

FRESHWATERSUPPLYANDTOTHEDRAINVALVE

3. 

0LACE A BUCKET UNDER THE ENDS OF THE ISOLATION VALVES

 

(item 8 and 9) to catch water drippings.

4.  CLOSE isolation valve item 9, then crack open the valve 

slightly.  Leave top isolation valve item 8 open.

5. 

3LOWLYOPENTHEBOILERDRAINVALVEITEM ANDFRESHWATER

supply to fill boiler with water.  The boiler and piping will 

lLLQUICKLYBECAUSEOFTHELOWWATERCONTENT

6. 

7HEN WATER BEGINS TO mOW FROM BOTTOM ISOLATION VALVE

 

(item 9), close the valve.

7. 

#ONTINUElLLINGUNTILWATERmOWSFROMTOPISOLATIONVALVE

(item 8), then close the valve.

8.  When pressure on the pressure/temperature gauge (item 

  REACHES AT LEAST  03)' BUT NO HIGHER THAN  03)'

 

CLOSE the boiler drain valve (item 10).

9. 

(OLDATTESTPRESSUREFORMINUTES

  Do not leave boiler unattended. A cold water fill 

could expand and cause excessive pressure, result-
ing in severe personal injury, death or substantial 
property damage.

10. 

-AKE SURE CONSTANT GAUGE PRESSURE HAS BEEN MAINTAINED

THROUGHOUTTEST#HECKFORLEAKS2EPAIRIFFOUND

 

,EAKS MUST BE REPAIRED AT ONCE

 Failure to 

do so can damage boiler, resulting in substantial 
property damage.

  Do not use petroleum-based cleaning or sealing 

COMPOUNDS IN BOILER SYSTEM 'ASKETS AND SEALS

in the system may be damaged. This can result in 
substantial property damage.

Drain and remove fittings

1. 

$ISCONNECTlLLWATERHOSEFROMWATERSOURCE

2.  Drain boiler through drain valve 

(item 10).

  

 5SECAUTIONWHENRELEASINGPRESSUREFROMTHEBOILER

Rapid water flow could cause injury.

3. 

2EMOVEHOSEAFTERDRAINING

4. 

2EMOVENIPPLESANDVALVESUNLESSTHEYWILLREMAINFORUSEIN

the system piping.

5. 

2EMOVEPLUGANDINSTALLRELIEFVALVEASSPECIlEDINTHEFOL

-

LOWING7!2.).'

 

2EMOVEPLUGFROMRELIEFVALVESTREETELBOW)NSTALL

THERELIEFVALVEINTHEÐvSTREET3EE

page 40 to 

INSTALLRELIEFVALVEDISCHARGEPIPING&AILURETO

INSTALLTHEBOILERRELIEFVALVECOULDRESULTINSEVERE

personal injury, death or substantial property 
damage.

3  Prepare boiler 

continued

Содержание FS-120 LP

Страница 1: ...service technician Failure to comply could result in severe personal injury death or substantial property damage 7HEN CALLING OR WRITING ABOUT THE BOILER 0LEASE HAVE s BOILER MODEL NUMBER FROM THE BO...

Страница 2: ...piping sizing gas lines 16 6 Venting air piping general 17 7 Commonwealth of Massachusetts installations 20 8 Vent termination requirements 21 9 Boiler room air openings 22 10 DIRECT VENT Sidewall wi...

Страница 3: ...E IR 0IPING IS ALL SECURE SEALED AND INSTALLED AS INSTRUCTED IN THE BOILER MANUAL s ENTRal Heating only boilers outdoor sensor MUST be installed and connected to the boiler control See boiler manual S...

Страница 4: ...it the Test mode press the CH keys Items 3 and 4 Figure 72 page 56 TOGETHER FOR SECONDS OR LEAVE THE BOILER TO AUTOMATICALLY SWITCH OFF AFTER MINUTES OR STOPPING 7 mOW 6 This TEST procedure is used to...

Страница 5: ...BURNS ALLOW BOILER TO COOL BEFORE PER FORMING MAINTENANCE 3 This boiler contains ceramic ber and berglass materi ALS 2EFER TO THE7 2 AND INSTRUCTIONS ON page 73 OMMONWEALTH OF ASSACHUSETTS F THE BOILE...

Страница 6: ...nnot be damaged by a moving vehicle s Ensure that the installation complies with all applicable codes s 0REVENT BOILER WATER AND CONDENSATE FROM FREEZING Provide air openings to room FreeStyle boiler...

Страница 7: ...ings must have free area of at least 1 square inch per 1 000 MBH of boiler input B Left side clearance to combustibles 1 0 inches minimum C Top of boiler clearance to combustibles 12 0 inches minimum...

Страница 8: ...ive contaminants and likely 9OU MUST PIPE COMBUSTION AIR TO THE BOILER AIR INTAKE NSTALL AIR INLET PIPING FOR THE FreeStyle boiler as described in this manual The air termination tting must be install...

Страница 9: ...ecure wall bracket with approved BOLTS FOR THAT APPLICATION 6ERIFY THAT THE STUDS ARE SUITABLE FOR CARRYING A WALL mounted load Some metal studs are not designed FOR THIS PURPOSE 5 F THE MOUNTING WALL...

Страница 10: ...ER THE HYDROSTATIC TEST THIS PLUG must be removed AND THE RELIEF VALVE MUST BE INSTALLED Fill and pressure test 1 See Figure 6 page 11 FOR USE WITH THE FOLLOWING INSTRUCTIONS 2 CLOSE the boiler drain...

Страница 11: ...the relief valve tapping of the reducing tee 4HIS 534 2 6 after the test and the relief valve mounted here 4 Pressure temperature gauge eld supplied by installer 5a Reducing tee NPT x x on FS 80 120 5...

Страница 12: ...rinstallationof this kit Theinstallationisnotproperandcompleteuntil theoperationof theconvertedapplianceischeckedas speci edinthemanufacturer sinstructionssupplied withthekit s Follow all instructions...

Страница 13: ...ual gas valve and contact gas supplier TO CORRECT THE PROBLEM BEFORE ATTEMPTING TO START OR OPERATE the boiler Installing venturi F BOILER IS ALREADY INSTALLED 9OU MUST TURN OFF electrical supply to t...

Страница 14: ...15 1 Control panel page 13 2 AS VALVE PAGE 3 AS PIPE 4 Washer 5 Phillips head screws 6 AS VALVE VENTURI 7 O Ring 8 Blower 4 Remove three 3 Phillips head screws holding the ven turi Item 5 in place rem...

Страница 15: ...ATED FOR EACH FT ABOVE SEA LEVEL BEYOND FT IN ACCORDANCE WITH ATIONAL UEL AS ODE 3 0 13 Using a combustion analyzer insert probe into the ue test point check that the CO2 content in the exhaust with t...

Страница 16: ...IONS BEGINNING ON page 12 to operate the boiler on propane Failure to comply could result in severe personal injury death or substantial property damage 0IPE SIZING FOR PROPANE GAS 1 Contact gas suppl...

Страница 17: ...wing is intended to test whether the appliances remaining on an existing vent system will operate satisfactorily 1 Seal any unused openings in the common venting system 2 6ISUALLY INSPECT THE VENTING...

Страница 18: ...Size inches Materials Fig 16 page 17 Size inches Materials Fig 16 page 17 Size inches Materials Fig 16 page 17 Size inches Materials Fig 16 page 17 Size inches Materials Fig 16 page 17 FS 80 2 PVC PVC...

Страница 19: ...Every joint on polypropylene vent piping must include a locking collar DO NOT use cellular core PVC ASTM F891 cellular core CPVC or Radel polyphenolsulfone in venting systems DO NOT cover non metallic...

Страница 20: ...ONTALLY VENTED GAS FUELED HEATING APPLIANCE OR equipment The sign shall read in print size no less than ONE HALF INCH IN SIZE h 3 6 4 2 4 9 LOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 30 4 4HE STATE OR LOCAL...

Страница 21: ...RMINATION MUST BE LOCATED TO MEET ALL REQUIREMENTS BELOW ALSO APPLIES TO VERTICAL VENT TERMINATIONS Part number 550 142 850 0115 21 FreeStyle WALL MOUNT GAS FIRED WATER BOILER Boiler Manual 8 Vent ter...

Страница 22: ...nings each at least 1 square inch per Btuh of all other appliances in the room OR opening each at least 1 square inch per Btuh of all other appliances in the room Unless speci ed otherwise by applianc...

Страница 23: ...HE AIR INLET OF A FreeStyle BOILER IS PART OF A DIRECT VENT CONNECTION T IS NOT CLASSIlED AS A FORCED AIR INTAKE WITH REGARD TO SPACING FROM ADJACENT BOILER VENTS 0REPARE WALL PENETRATIONS 1 Air pipe...

Страница 24: ...mination elbow by inser ting bird screens See Figure 24 page 23 Bird screens must be purchased SEPARATELY 3EE THE PARTS LIST AT THE END OF THIS MANUAL FOR part numbers 2 Secure the elbows so they will...

Страница 25: ...tric termination as described in this manual All vent pipes and air inlets must terminate AT THE SAME HEIGHT TO AVOID POSSIBILITY OF severe personal injury death or substantial property damage 2 Place...

Страница 26: ...gure 29 4 EFORE BEGINNING VENT AND AIR PIPING FROM THE BOILER TO THE CON centric termination mount and secure the concentric termination as shown in Figure 29 The vent and air piping must be securely...

Страница 27: ...0 73 2 6 4 2 0 0 4 USE SHORT RADIUS ELBOWS FOR VENT OR AIR PIPING OILER PERFORMANCE COULD BE AFFECTED Part number 550 142 850 0115 27 FreeStyle WALL MOUNT GAS FIRED WATER BOILER Boiler Manual Allowab...

Страница 28: ...TURER S instructions Termination and ttings 1 Prepare the vent termination elbow and the air termina tion elbow Figure 30 page 27 by inserting bird screens Bird screens must be purchased separately Se...

Страница 29: ...s as described in this manual All vent outlets must terminate at the same HEIGHT TO AVOID POSSIBILITY OF SEVERE PERSONAL injury death or substantial property damage 2 0LACE ROOF PENETRATIONS TO OBTAIN...

Страница 30: ...d must not rest its weight on the boiler ttings DO NOT drill or screw into either the vent pipe or air pipe Failure to properly support the vent and air piping could result in vent pip ing damage resu...

Страница 31: ...AND ALL SUPPORTS HAVE been installed Follow instructions to cover THE END OF THE ASSEMBLY WITH PLASTIC BEFORE INSERTING THROUGH THE ROOF PENETRATION TO PREVENT DEBRIS FROM BLOCKING THE AIR PASSAGES F...

Страница 32: ...R EITHER THE air or vent piping 2 OILER HAS TWO AIR INLETS LEFT AND RIGHT OF CENTERED mUE OPENING PRE DETERMINE WHETHER USING LEFT OR RIGHT FOR AIR inlet piping 3 See Figure 36 FOR LOCATIONS FOR ATTAC...

Страница 33: ...T HECK JOINT TO BE SURE A SMOOTH BEAD OF CEMENT SHOWS AROUND THE entire joint 14 3EAL WALL OR mOOR PENETRATION OPENINGS FOLLOWING LOCAL code requirements 04 23 5SEADAPTERSIF USINGOTHERTHAN INCH06 OR 0...

Страница 34: ...ess the con guration menu 1 0RESS THE 7 AND 7 n BUTTONS TOGETHER FOR seconds 2 T THE END OF THE SECONDS THE DISPLAY WILL SHOW THE message B 3 0RESS THE HEATING BUTTONS OR TO SCROLL UP THE LIST OF para...

Страница 35: ...7 0RESSURE 2ATING 03 4 5 130 Hot Water Can Scald s ONSUMER 0RODUCT 3AFETY OMMISSION AND SOME states recommend domestic hot water tempera TURE OF OR LESS s When installing an automatic mixing valve se...

Страница 36: ...PERATURE SYSTEMS F USING TEMper ature limited materials such as PEX tubing in system piping it is recommended to protect the system with limit controls that are wired to the controls external limit ci...

Страница 37: ...LOAD FOR THE CIRCUIT 7 BTUH n n n n 4 X XAMPLES 1 ONSIDER A SYSTEM LOOP FOR A SYSTEM WITH TOTAL HEATING LOAD EQUAL to 210 000 Btuh The desired temperature drop through the system piping is 20 F Then...

Страница 38: ...ear Boiler Piping Recommended Circulators 3 4 Pipe 1 Pipe 3 4 Pipe 1 Pipe 3 4 Pipe 1 Pipe 3 HEAT ONLY 20 7 4 7 8 12 5 3 0 20 3 10 8 A B C D 30 4 9 4 0 6 0 1 5 10 0 5 5 B C D E B C D E 40 3 7 2 7 3 5 0...

Страница 39: ...HE SYSTEM AND WILL CAUSE WATER LOGGING OF THE TANK 4HIS WILL RESULT IN WATER LOSS THROUGH THE BOILER RELIEF valve due to over pressurization NEVER use an automatic air vent in a system equipped with a...

Страница 40: ...M THE TOP OF THE BOILER Discharge line must be as short as possible and be the same size as the valve discharge connection throughout its entire length ISCHARGE LINE MUST PITCH DOWNWARD FROM THE VALVE...

Страница 41: ...those listed in Figure 47 page 38 must pipe the boiler loop as a secondary circuit as show 3YSTEMS ZONED WITH ZONE VALVES 534 USE A BY PASS PRESSURE regulator NSTALL A SYSTEM CIRCULATOR SUPPLIED BY I...

Страница 42: ...HEATING ZONES TO INPUTS AND OUTPUTS INTENDED FOR DHW applications may violate Section303of the2007 Energy Act See page 119 FOR COMPLIANCE INFORMATION and exemptions Wiring the Indirect tank aquastat t...

Страница 43: ...D FOR THE HI TEMP ZONES 4HE mixing device regulates supply temperature to the lower temp zones Domestic Hot Water DHW tank if used 1 7 DIRECT CONNECTION 0IPE FROM THE NEAR BOILER PIPING TO THE 7 TANK...

Страница 44: ...D BOILERS FOR ACCESS AND SER VICING F RECOMMENDED DIMENSIONS ARE NOT POSSIBLE PROVIDE AT LEAST THE MINIMUM CLEARANCES GIVEN ON PAGE LSO FOLLOW local codes 3 0ROVIDE A MINIMUM INCH WALKWAY IN FRONT OF...

Страница 45: ...irculator 5 Expansion tank diaphragm type 6 System air eliminator 7 System automatic air vent 8 Pressure reducing valve Check valve or back ow preventer as required by appli cable codes 10 Cold water...

Страница 46: ...2 0IPE FROM THE NEAR BOILER PIPING TO THE 7 TANK S boiler connections as shown in Figure 50 page 41 3 Connect the DHW tank aquastat directly to the DHW input on the last boiler in the sequence When u...

Страница 47: ...34 D1785 F441 or D2665 Cement and primer MUST COMPLY WITH 34 OR 2 3ELECT A CONDENSATE PUMP IF USED THAT IS APPROVED FOR USE WITH CONDENSING BOILERS AND FURNACES 4HE PUMP should have an over ow switch...

Страница 48: ...EFORE PLACING BOILER IN OPERATION CHECK BOILER AND ITS GAS CONNECTION FOR LEAKS a During any pressure testing at less than 13 w c close THE GAS SHUTOFF VALVE AND DISCONNECT SYSTEM GAS PIPING At highe...

Страница 49: ...3 5 w c c Nominal gas pressure 11 0 w c 4 Install 100 lockup gas pressure regulator in supply LINE IF INLET PRESSURE CAN EXCEED v W C AT ANY TIME DJUST LOCKUP REGULATOR FOR v W C MAXIMUM 20 Gas piping...

Страница 50: ...rounded as required by National Electrical Code ANSI NFPA 70 latest edition LL lELD WIRING IS MADE THROUGH THE BOTTOM OF THE BOILER through two 2 black grommets shown in Figure 61 ONNECTING TERMINALS...

Страница 51: ...e heated boiler water to the indirect tanks heating coil s Field supplied zone panel with priority zone indirect circulator ZONE VALVE FOR INDIRECT TANK s Connect indirect aquastat N O contact wires t...

Страница 52: ...Combi 186 Return temperature sensor 191 Exhaust temperature sensor 278 Double sensor heating safety 279 Transformer 115 24 Vac 284 Relay SPST Coil 24 Vac 370 LWCO optional 373 OPENTHERM communication...

Страница 53: ...or 44 Gas valve 72 Room thermostat optional 81 Ignition electrode 95 Mixing diverting valve 104 1 Fuse 3 15A 104 1 Fuse 630mA 114 Water pressure switch 136 Flow meter 138 Outside temperature sensor op...

Страница 54: ...rn temperature sensor 191 Exhaust temperature sensor 278 Double sensor heating safety 279 Transformer 115 24 Vac 284 Relay SPST Coil 24 Vac 370 LWCO optional 373 OPENTHERM communication Not used NOTES...

Страница 55: ...ump not included 44 Gas valve 72 Room thermostat optional 81 Ignition electrode 104 1 Fuse 3 15A 104 1 Fuse 630mA 114 Water pressure switch 130 DHW Pump not included 138 Outdoor sensor 143 DHW tank th...

Страница 56: ...Natural gas or Lique ed Petroleum Propane gas generating extremely low emissions The boiler is constructed with a stainless steel heat exchanger PROVIDING EFFECTIVE CONDENSATION OF THE WATER VAPOR CON...

Страница 57: ...gure 72 page 56 The display indicates the actual Central Heating water temperature Item 11 Figure 72 page 56 and when the required temperature is reached d2 will be displayed Domestic hot water operat...

Страница 58: ...HE EXTERNAL CONTROLS ARE CALLING FOR HEAT Figure 77 4URNING OFF MODE Turning off 0RESS THE ON OFF BUTTON TEM Figure 72 page 56 FOR SECONDS To totally isolate close the gas cock before the boiler and d...

Страница 59: ...special internal device that ensures a HIGH HOT WATER DELIVERY SPEED AND EXCELLENT USER COMFORT 7HEN COMFORT MODE IS ACTIVE THE WATER IN THE BOILER IS MAINTAINED AT a pre determined temperature which...

Страница 60: ...TTLE HEAT LOSS SUCH AS A SUPER INSULATED HIGH EFlCIENCY BUILDING WOULD BE curve number 1 where the outdoor temperatures continue to drop and the boiler water temperatures are in the low RANGE FROM DEG...

Страница 61: ...this to 190 F A lower supply temperature can be used but will reduce the indirect water heater heating capacity Figure 83 OMPENSATION PARALLEL OFFSET CURVES 4YPICAL LOW TEMPERATURE RADIANT APPLICATIO...

Страница 62: ...tor TURNS OFF WHEN THE TEMPERATURE RISES ABOVE 25 DHW Settings Combi Only continued Model 3TANDARD LTITUDE AN 3PEED Z Low Fire B06 Ignition Can t Change Needs PC High Fire In CH Mode B05 High Fire In...

Страница 63: ...the next zone Follow this proce dure until all zones are purged Follow the same procedure TO PURGE AIR FROM THE BOILER AND ITS INTERNAL PIPING 7 Close the quick ll water valve and drain valve and remo...

Страница 64: ...Part number 550 142 850 0115 64 FreeStyle WALL MOUNT GAS FIRED WATER BOILER Boiler Manual 27 Startup continued 8 FTER THE SYSTEM HAS OPERATED FOR A WHILE ELIMINATE ANY RESIDUAL AIR BY using the manual...

Страница 65: ...ENT LOCATIONS ILL CONDENSATE TRAP WITH WATER 1 Loosen the nut that secures the condensate trap body to the boiler condensate connection see Figure 91 Pull the trap DOWN TO DISENGAGE FROM HEAT EXCHANGE...

Страница 66: ...nd 4 Figure 72 page 56 TOGETHER FOR SECONDS OR LEAVE THE BOILER TO AUTOMATICALLY SWITCH OFF AFTER MINUTES OR STOP ping DHW ow 6 This TEST procedure is used to check adjust combustion CO and CO2 PER SP...

Страница 67: ...UCTIONS 7 2 6ERIFY THAT THE FreeStyle CONTROL IS SET FOR THE CORRECT BOILER MODEL BEFORE PROCEEDING Part number 550 142 850 0115 67 FreeStyle WALL MOUNT GAS FIRED WATER BOILER Boiler Manual 28 6WDUWXS...

Страница 68: ...9 4EST FOR 2 or O2 AND FOR 4HE 2 values must comply with Figure 95 or Figure 98 page 69 F RESULTS ARE ACCEPTABLE proceed to step 7 4 FOLLOW THE INSTRUCTIONS UNDER Throttle Screw Adjustment on page 69...

Страница 69: ...ratio cannot be obtained please contact your Williamson Thermo o representative 5 Should you require any assistance during the set up pro cedure contact yourWilliamson Thermo o representative IF THE P...

Страница 70: ...INDICATION OF A LEAK AT ANY JOINT IMMEDIATELY shut down the boiler a F POSSIBLE TIGHTEN THE RETAINING SCREWS OR NUTS WITHOUT over tightening b F THIS DOES NOT CORRECT THE PROBLEM DISASSEMBLE THE comp...

Страница 71: ...LLED CONTROLS TESTED AS OUTLINED BY CONTROL MANUFACTURERS OILER SHOULD BE OPERATING AND SHOULD GO OFF WHEN CONTROLS ARE TESTED 6ERIFY CONTROLS CAUSE automatic reset lockout or manual reset lockout as...

Страница 72: ...ce and maintenance procedures given throughout this manual and in component literature shipped WITH THE BOILER AILURE TO PERFORM THE SERVICE AND MAINTENANCE COULD RESULT IN DAMAGE TO THE BOILER OR SYS...

Страница 73: ...described on page 49 e 4HE COMBUSTION PERFORMANCE AS DESCRIBED ON pages 68 AND FOR COMBUSTION CHECK F OMPETENCE TO CARRY OUT THE CHECK OF COMBUSTION PERFORMANCE g The person carrying out a combustion...

Страница 74: ...ALL SYSTEM OR BOILER LEAKS ONTINUAL FRESH MAKE UP WATER WILL REDUCE BOILER LIFE INERALS can build up in the heat exchanger reducing heat TRANSFER OVERHEATING HEAT EXCHANGER AND CAUSING HEAT EXCHANGER...

Страница 75: ...ORMED INSIDE A BUILDING 3 To access the burner remove the heat exchanger cover PLATE FOLLOWING THE PROCEDURE BEGINNING ON PAGE 100 4 F REPLACING THE BURNER ENSURE THE BURNER GASKET IS IN good conditio...

Страница 76: ...clear Certain naturally occurring mineral deposits may adhere to the valve rendering it inoperative When manually operating the lever water will discharge and precautions must be taken to avoid conta...

Страница 77: ...NCH Remove heat exchanger cover plate LONG HANDLED 4ORX DRIVER Remove burner screws 4 4ORX DRIVER For gas valve adjustment ULTIMETER EASUREMENTS ON SENSORS AND ELECTRICAL COMPONENTS ANOMETER NCLINED O...

Страница 78: ...THE TIMING OF THE CYCLES N YOUR TROUBLESHOOTING REFER TO THE NUMBERS THROUGH AS THEY DESCRIBE EACH STEP OF THE IGNITION CYCLE 32 Troubleshooting continued Figure 102 4IME LINE OF IGNITION SEQUENCE FOR...

Страница 79: ...l or any major components blower ETC F A FUSE IS BLOWN IT CAN PREVENT FreeStyle control or other components FROM OPERATING 1 Turn OFF power to boiler at external line switch Then remove the jacket doo...

Страница 80: ...Av CODES WHICH BLOCKS THE HEAT DEMAND 0RESS RESET BUTTON FOR SECOND TO RESET b Blocking condition codes F codes cause temporary shutdowns that are automatically reset as soon as the valve returns with...

Страница 81: ...d 3 times in the last 24 hours See fault F07 A05 Fan protection activated Fault F15 generated for 1 hour con secutive See fault F15 A06 1R DPH DIWHU LJQL tion stage 6 times in 4 minutes Ignitor electr...

Страница 82: ...place the sensor Sensordisconnectedafteractivatingthe sliding temperature Reconnect the outdoor sensor or disable the sliding temperature A41 Sensor positioning Supply sensor disconnected from pipe Ch...

Страница 83: ...CH installation is too low F39 Outside sensor error F40 The water pressure in the CH installation is too high F43 Heat exchanger protection F47 Water pressure sensor not connected F50 Variable input...

Страница 84: ...of new burner request the fan is switched on if the controller measured a frequency ORZHU WKDQ RU KLJKHU WKDQ HUURU ZLOO EH VHW ZLWK D FRQ UPLQJ WLPH RI VHFRQGV Q FDVH VSHHG is back to the normal ope...

Страница 85: ...FRQ JXUDWLRQ SDUDPHWHU LV VHW WR LQ WKLV FDVH WKH IXQFWLRQ LV DFWLYH DV VRRQ DV WKH DV YDOYH RSHQLQJ PRPHQW Q FDVH FRQ JXUDWLRQ SDUDPHWHU LV VHW WR DQG LQ FDVH RI PRGH LV UXQQLQJ DQG QVWDOOHU 7HVW PRG...

Страница 86: ...erature F 185 PVC CPVC sel dependent b17 0DLQ VXSSO IUHTXHQF 1 b18 RPIRUW RQ WLPH 6HF FRQ J 1RW LPSOHPHQWHG FRQ J 1RW LPSOHPHQWHG FRQ J 1RW LPSOHPHQWHG FRQ J 15 DHW conf dependent b19 RZ VHQVRU OWHU 6...

Страница 87: ...ting tS the display starts with showing 0 v BLINKING Y MEANS OF THE AND PUSH BUTTONS IT IS POSSIBLE TO SELECT the parameters between 0 and P34v 3ELECTING ONE OF THESE PARAMETERS BY MEANS OF THE 7 AND...

Страница 88: ...LPH 6HF FRQ J SXPS RYHU UXQ WLPH 6HF FRQ J 3 30 30 30 DHW conf dependent P20 DHW maximum output 100 P21 FRPIRUW RII WLPH 0LQ FRQ J 1RW LPSOHPHQWHG FRQ J 1RW LPSOHPHQWHG FRQ J 1RW LPSOHPHQWHG FRQ J 20...

Страница 89: ...TION HAS BEEN TAKEN THE AUTOMATICALLY LEAVES THIS MODE AFTER MINUTES In as Inquiry mode Selecting In the display starts with showing T v BLINKING Y MEANS OF THE AND PUSH BUTTONS IT IS POSSIBLE TO SELE...

Страница 90: ...OR SECONDS IT IS POSSIBLE TO LEAVE THE NSTALLER MODE F NO ACTION HAS BEEN TAKEN THE AUTOMATICALLY LEAVES THIS MODE AFTER MINUTES Hi as History mode Selecting Hi the display starts with showing v BLINK...

Страница 91: ...r Num 0 255 15 FRQ J 10 1 CL5 0691 DHW I factor Num 0 255 240 FRQ J 11 1 ML 80EB DHW FF factor Num 0 255 0 FRQ J 12 1 ML 80EC Fan absolute DHW maximum speed Hz 0 220 200 FRQ J 13 1 ML 80ED Fan absolut...

Страница 92: ...20 200 FRQ J 14 2 ML 80EE Fan absolute minimum speed Hz 0 165 40 FRQ J 15 2 CL5 2D89 Fan offset low level Hz 0 220 10 FRQ J 16 2 ML 80F0 Ignition level 0 100 60 FRQ J 17 2 Free TBD FRQ J 18 2 Free TBD...

Страница 93: ...23 3 ML 80F7 DHW over temp_burnerOFF solar F 0 200 18 FRQ J 24 3 ML 80F8 DHW over temp_burnerON solar F 0 200 18 FRQ J 25 3 ML 80F9 DHW start waiting time solar1 Sec 0 255 5 FRQ J 26 3 ML 80FA DHW st...

Страница 94: ...art waiting time Sec 0 255 0 FRQ J 32 4 CL5 05A1 DHW OFF time Sec 30 255 120 FRQ J 33 4 CL5 0A04 DHW pump over run time Sec 0 255 30 FRQ J 34 4 CL5 0A6D Delta T1 F 0 108 32 FRQ J 35 4 CL5 0A92 Delta T...

Страница 95: ...5 2EDF Water pressure high limit psi 36 50 41 System 75 ML 8128 DWHU OOLQJ PRGH Num 0 1 0 System 76 ML 811B Main supply frequency Num 0 1 1 System 77 ML 80DC Variable output relay functionality Num 0...

Страница 96: ...ppened LSB Num History 118 ML 8031 Hour when History error 5 is happened MSB Num History 119 ML 8036 Hour when History error 6 is happened LSB Num History 120 ML 8035 Hour when History error 6 is happ...

Страница 97: ...156 1 ML 80DF Peak pump on fan speed Hz 0 255 120 FRQ J 157 1 ML 80D8 Peak pump switch on time Sec 0 255 20 FRQ J 158 1 ML 80CD Peak remove time Sec 0 20 0 FRQ J 159 1 ML 80CE Peak remove switch off t...

Страница 98: ...l water set point F Boiler 9 CL4 FC02 MSB CH Virtual set point F Boiler 10 CL4 FC02 LSB DHW Virtual set point F Boiler 11 CL4 11DC MSB Fan speed Setpoint Hz Boiler 12 CL4 11DC LSB Fan speed Feedback H...

Страница 99: ...ve the ignitor wire by pulling on the connector not the wire Figure 128 NSPECTING IGNITION ELECTRODE Disconnect power Electrical shock hazard Disconnect ALL ELECTRICAL POWER TO THE BOILER BEFORE attem...

Страница 100: ...ITER CERAMIC is cracked or damaged replace 7 Reinstall ignition electrode making sure gasket is in good condition and correctly positioned 4 215 4 Useatorquewrenchwhentight ening the two 2 ignition el...

Страница 101: ...T s CLEAN WITH A WATER SPRAY FROM INSIDE THE BURNER s SWIRL THE BURNER THOROUGHLY IN A BUCKET OF MILD LIQUID laundry detergent water then rinse thoroughly 7 Inspect the burner exterior It must be in g...

Страница 102: ...r to remove any accumulation on the HEATING SURFACES 4HIS INCLUDES REMOVING ANY PIECES OF REFRAC tory that may have dropped into the exchanger Figure 137 LEANING THE HEAT EXCHANGER Figure 138 LEANING...

Страница 103: ...eration on the sealed control parts s EFORE CARRYING OUT ANY CLEANING OR MAINTENANCE OPERATION DISCONNECT THE UNIT FROM THE ELECTRICAL POWER SUPPLY USING THE SWITCH AND OR THE SPECIAL CUT OFF DEVICES...

Страница 104: ...changer system delivery 1 and Heat exchanger system return 5 s PEN THE VALVE OF EAT EXCHANGER SYSTEM SUPPLY AND RETURN PLACED BEFORE THE BOILER CONNECTIONS s Reconnect the unit to the electrical power...

Страница 105: ...L CUT OFF DEVICES AND TURN IT 16 HECK THE CORRECT OPERATION OF THE BOILER AND FUNCTIONALITY OF PRODUCTION OF DOMESTIC HOT WATER Hot Water Can Scald s ONSUMER 0RODUCT 3AFETY OMMISSION AND SOME STATES R...

Страница 106: ...e same orientation The next two gures are for illustrating and information only The gas valve does NOT need to be removed to replace brazed plate heat exchanger 8 Flat plate heat exchanger can be imme...

Страница 107: ...CHANGER SLIGHTLY UP AND ALIGN WITH 7 connections reinstall the two 2 Phillips head screws tighten SECURELY 4ORQUE TO LB FT LB FT When re installing components make sure gas kets are in good condition...

Страница 108: ...REPLACEMENT PART 2ESULTS FROM USING MODIlED OR OTHER MANUFACTURED PARTS WILL NOT be covered by warranty and may damage boiler or impair operation The boiler contains ceramic ber materials 4HE BOILER C...

Страница 109: ...PVC concentric vent kit horizontal or vertical includes components for concentric assembly Kit for 2 PVC vent and air pipes Kit for 3 PVC vent and air pipes 383 700 167WT 383 500 350WT Bird screens 1...

Страница 110: ...ED WATER BOILER Boiler Manual 34 Replacement parts continued Item Name Part Number 100 Jacket door 640 000 002WT 110 Jacket left side 640 000 000WT 120 Jacket right side 640 000 001WT Figure 150 ACKET...

Страница 111: ...Part number 550 142 850 0115 111 FreeStyle WALL MOUNT GAS FIRED WATER BOILER Boiler Manual 34 Replacement parts continued Figure 151 ACKET PARTS FreeStyle SHEET METAL FOR OMBI AND EATING NLY BOILERS...

Страница 112: ...rator 640 000 018WT 250 Water Pressure Switch 640 000 019WT 260 Flow Meter 640 000 026WT 270 Water Filter 640 000 027WT 280 Valve 3 Way 640 000 028WT 290 Motor 3 Way Valve 640 000 029WT 300 N R Valve...

Страница 113: ...Part number 550 142 850 0115 113 FreeStyle WALL MOUNT GAS FIRED WATER BOILER Boiler Manual Figure 153 OILER REPLACEMENT KITS AND PARTS FreeStyle Combi continued 34 Replacement parts continued...

Страница 114: ...Kit Natural Gas Conversion 640 000 022WT 640 000 023WT 210 LW LTXH HG 3HWUROHXP 3URSDQH DV RQYHUVLRQ 640 000 024WT 640 000 025WT 220 Gas Valve VK8205V 640 000 037WT 230 Water Pressure Switch 640 000...

Страница 115: ...Figure 155 OILER REPLACEMENT KITS AND PARTS FreeStyle EATING NLY continued Part number 550 142 850 0115 115 FreeStyle WALL MOUNT GAS FIRED WATER BOILER Boiler Manual 34 Replacement parts continued...

Страница 116: ...40 000 003WT 110 Control module display cover 640 000 004WT 120 Pressure Temperature assembly Combi 640 000 006WT Pressure Temperature assembly Heating Only 640 000 054WT 130 Wire harness assembly Com...

Страница 117: ...tem return tapping NPT 6 Air connection 2 or 3 PVC 7 Flue connection 2 or 3 PVC Heating ONLY ONNECTIONS 1 Heating system supply tapping NPT 3 Gas connection 5 Heat system return tapping NPT 6 Air conn...

Страница 118: ...68 0 55 2 or 3 15 0 OTES 1 4OTAL AMP REQUIREMENT INCLUDES UP TO ONE CIRCULATOR OW 7ATER UTOFF 7AY 6ALVE NOT EXCEEDING amps total 2 PERATING WEIGHT IS THE TOTAL WEIGHT OF THE BOILER INCLUDING WATER 3 F...

Страница 119: ...due to the pressure loss through the piping For vent air pipe lengths less than the maximum the derate equals the value above times vent length 100 7 CSA Low Lead Content only applies to the Combi bo...

Страница 120: ...OODWLRQ DQG 6HUYLFH HUWL FDWH Boiler model _______________________________________________________________ Series ____________ Number _______________________________________ Date installed ___________...

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