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FR150A Series Multifunctional Compact

Inverter

- 59 -

Appendix B: Braking Resistor

When deceleration or rapid deceleration in high inertia load, motor will be in the state of power

generation, the load power will pass the converter part to inverter DC part lead to the rise of inverter
bus voltage, when it is higher than a certain value, inverter will alarm with voltage fault, even damage
the power module, so we must configure braking system.

FR150A multi-functional compact inverter built-in braking unit in all series models, customer need to
only connect external braking resistor. We recommend below configuration of resistor power and
value. User can adjust the value in the range properly according to the load

Model

Brake unit

125%braking torque

Minimum
allowable
braking
resistance

（

10%ED,max 10s

）

model

num

Recommended
brake resistor
specifications

Number of
brake
resistors

FR150A-2S-0.2B

Build in

100W 600

Ω

1

360

Ω

FR150A-2S-0.4B

100W 600

Ω

1

360

Ω

FR150A-2S-0.7B

200W 600

Ω

1

100

Ω

FR150A-2S-1.1B

300W 360

Ω

1

100

Ω

FR150A-2S-1.5B

300W 180

Ω

1

100

Ω

FR150A-2S-2.2B

300W 180

Ω

1

100

Ω

FR150A-4T-0.7B

200W 600

Ω

1

100

Ω

FR150A-4T-1.5B

300W 360

Ω

1

100

Ω

FR150A-4T-2.2B

300W 180

Ω

1

100

Ω

FR150A-4T-4.0B

300W 180

Ω

1

100

Ω

FR150A-4T-5.5B

400W 150

Ω

1

100

Ω

FR150A-4T-7.5B

600W 100

Ω

1

80

Ω

FR150A-4T-011B

800W 75

Ω

1

60

Ω

FR150A-4T-015B

800W 75

Ω

1

60

Ω

FR150A-4T-018B

1.1kW 50

Ω

1

43

Ω

FR150A-4T-022B

1.6kW 40

Ω

1

31

Ω

FR150A-4T-030B

4.0kW 32

Ω

1

24

Ω

FR150A-4T-037B

4.5kW 27

Ω

1

24

Ω

FR150A-4T-045

FRBU-4T-045

1

6.0kW 20

Ω

1

19.2

Ω

FR150A-4T-055

FRBU-4T-132

1

7.0kW 20

Ω

1

19.2

Ω

FR150A-4T-075

7.0kW 20

Ω

1

19.2

Ω

FR150A-4T-090

9.0kW 13

Ω

1

12.8

Ω

FR150A-4T-110

11.0kW 10.2

Ω

1

9.6

Ω

FR150A-4T-132

15.0kW 7.5

Ω

1

6.8

Ω

FR150A-4T-160

FRBU-4T-315

1

18.0kW 6.5

Ω

1

6.3

Ω

Note: The wire in the table is for single resistor, when resistors in parallel, the wire should be

bigger. The withstand voltage of wire for single phase inverter is above AC300V, for three phase
inverter is above AC450V, temperature tolerance of wire 105

℃

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59

Содержание FR150A Series

Страница 1: ...autions before application and use this product on the premise that personnel and equipment safety is ensured IMPORTANT NOTES To illustrate the details of some of the products in this manual have oute...

Страница 2: ...2 TERMINAL CONFIGURATION 10 CHAPTER 3 OPERATION AND DISPLAY 17 3 1 INTRODUCTION OF KEYPAD 17 3 2 VIEWING AND MODIFYING FUNCTION CODES 19 3 3 VIEWING STATUS PARAMETERS 20 3 4 MOTOR AUTO TUNING 20 3 5 P...

Страница 3: ...information below FR150 4T 0 7B Master series code of product FR150 Multifunctional Compact Inverter Input voltage 2 220V 15 20 4 380V 15 30 Input voltage phases S Single phase T Three phase Brake un...

Страница 4: ...6 13 17 5 5 7 5 FR150A 4T 7 5B 11 20 5 17 20 7 5 10 FR150A 4T 011B 17 26 25 32 11 15 FR150A 4T 015B 21 35 32 37 15 20 FR150A 4T 018B 24 38 5 37 45 18 5 25 FR150A 4T 022B 30 46 5 45 49 22 30 FR150A 4T...

Страница 5: ...ime Ramp Time Range 0 0 6000 0s DC brake DC brake start frequency 0 00 600 00Hz DC brake time 0 0s 10 0s DC brake current 0 0 150 0 Basic functions Jog brake Jog frequency range 0 00Hz 50 00Hz Jog dec...

Страница 6: ...group four objects were Environment Place of operation Indoors no direct sunlight free from dust corrosive gases flammable gases oil mist water vapor water drop and salt etc Altitude 0 2000m De rate...

Страница 7: ...g 1 3 FR150A 30 160kW product size diagram Table 1 3 Configuration mounting dimensions and weight Model External and Install dimensions mm N W kg W H D W1 H1 H2 H3 Install hole d1 Install hole d2 FR15...

Страница 8: ...146 249 174 131 236 5 5 5 5 3 9 FR150A 4T 015B 198 300 182 183 287 5 5 5 5 6 2 FR150A 4T 018B FR150A 4T 022B FR150A 4T 030B 245 390 187 200 375 7 13 11 6 FR150A 4T 037B FR150A 4T 045 300 485 226 200 5...

Страница 9: ...Analog Output 0 10V Open collector output 1 Relay output 1 250V AC 3A 30V DC1A RS485 Communication PLC Fig 2 1 Single phase 220V Inverter wiring diagram Remarks 1 refers to main circuit terminals refe...

Страница 10: ...ree phase 380V 50 60Hz M AI2 I V RS485 ON OFF PB Braking resistor FR150A 24V Y1 S Switch input 1 Switch input 2 Switch input 3 Switch input 4 High speed pulse input HI Analog Output 0 10V Open collect...

Страница 11: ...g 2 4 0 7 4 0kW Main Circuit Terminals 5 5 7 5 kW Main Circuit Terminals R S T UV POWER Fig 2 5 5 5 7 5kW Main Circuit Terminals 11 22 kW Main Circuit Terminals PB RFI DC Fig 2 6 11 22kW Main Circuit...

Страница 12: ...GTNR50 8 18 10 75kW 70 GTNR70 8 23 10 90kW 70 GTNR70 8 23 10 110 132kW Main Circuit Terminals Fig 2 9 110 132kW Main Circuit Terminals Power Recommended power cablemm2 Recommended lug model Terminal...

Страница 13: ...g the equipment Otherwise you may get electric shock Do not connect the braking resistor directly to the DC bus Otherwise it may damage the AC drive and even cause fire 3 Braking resistor connection t...

Страница 14: ...r supply Connect to 24 V by default When DI1 DI7 need to be driven by external signal PLC needs to be connected to external power supply and be disconnected from 24 V Analog input AI1 GND Analog input...

Страница 15: ...potentiometer with resistance range of 1 5 k Maximum output current 10 mA 24V COM External 24V power supply Applying to Overvoltage Category II circuit Provide 24 V power supply to external unit Gene...

Страница 16: ...tch output Y1 COM Open collector output 1 Voltage range 0 24V Current range 0 50mA Relay output R1A R1C Normally open terminal Contact driving capacity AC250V 3A COS 0 4 DC 30V 1A R1B R1C Normally clo...

Страница 17: ...er Enter the menu interfaces level by level and confirm the parameter setting Increment Increase data or function code Decrement Decrease data or function code Shift Select the displayed parameters in...

Страница 18: ...dormant state LOC REM Keypad terminals or communication ON Terminal control OFF Keypad control Flash Communication control Green border Running state ON Running state OFF Stopped state Flash In proce...

Страница 19: ...2 Switch Status parameter Fig 3 3 Operation procedure on the keypad Explanation In the level III menu you can press the ESC key or ENT key to return to the level II menu The difference is If you do n...

Страница 20: ...hod 3 Set F00 00 parameter to nonzero then completely power down and then power If you want to cancel the password protection functions only through a password to enter and set F00 00 to 0 3 6 Keypad...

Страница 21: ...Long Press when display second level menu switch to basic menu automatically Method 1 Setting F00 01 to shortcut menu Method 2 Long press when display second level menu switch to shortcut menu automat...

Страница 22: ...listed below Category Parameter Group System Parameters F00 System Parameters Basic Parameters F01 Frequency Command F02 Start Stop Control Start Stop Control F03 Accelerate Decelerate Parameters Inpu...

Страница 23: ...arameter Protection 0 All parameter programmable 0 1 Only F00 02 and this parameter programmable F00 04 Parameter Initialization 0 No operation 0 1 Restore all parameters to factory default excluding...

Страница 24: ...nabled if the DC bus voltage the rated voltage of DC bus F00 18 Fan control 0 Run at power on 1 1 Fan working during running F00 19 Factory password 0 65535 0 F00 20 Inverter rated power 0 2 710 0kW M...

Страница 25: ...requency maximum frequency 50 00H z F01 10 Lower limit frequency 0 00 Fup 0 00Hz F01 11 Operation when command frequency lower than lower limit frequency 0 Run at lower limit frequency 0 1 Run at 0 Hz...

Страница 26: ...h coefficient 0 01 5 00 0 30 F02 12 Stop mode 0 Ramp to stop 0 1 Coast to stop F02 13 Initial frequency of stop DC braking 0 01 50 00Hz 2 00Hz F02 14 Stop DC braking current 0 0 150 0 0 0 F02 15 Waiti...

Страница 27: ...S curve 0 0 6000 0s 0 0s Group F04 Digital Input F04 00 Function of terminal DI1 00 No function 01 Running forward FWD 02 Running reverse REV 03 Three wire control 04 JOG forward 05 JOG reverse 06 Coa...

Страница 28: ...rminal DI1 DI4 positive negative logic DI4 DI3 DI2 DI1 0000 0 Positive logic Terminals are on at 0V off at 24V 1 Negative Logic Terminals are off at 0V on at 24V F04 14 Terminal DI7positive negative l...

Страница 29: ...y attained 08 Lower limit frequency attained 09 Frequency attained 10 Inverter is ready to work 11 Drive motor overloaded alarm 12 Inverter overheat warning 13 Current running time attained 14 Accumul...

Страница 30: ...00Hz opened frequency 2 00Hz F05 23 Brake close waiting time 0 00 10 00s 0 00s F05 24 Brake close operating time 0 00 10 00s 0 50s Group F06 Analog and Pulse Input F06 00 Minimum input of curve AI1 0...

Страница 31: ...0 100 0 0 0 F06 26 Maximum input of curve keypad potentiometer Minimum input of curve keypad potentiometer 100 0 99 9 F06 27 Set value corresponding to maximum input of curve keypad potentiometer 100...

Страница 32: ...ce R2 of async motor 1 0 001 65 535 Model defined F08 10 Leakage inductance L1 of async motor 1 0 01 655 35mH Model defined F08 11 Mutual inductance L2 of asynchronous motor 1 0 1 6553 5mH Model defin...

Страница 33: ...ion when run forward 0 0 5 0 0 0 F09 21 Torque revision when run reverse 0 0 5 0 1 0 Group F10 Vector Control Parameters of Motor 1 F10 00 Speed torque control 0 speed control 0 1 torque control F10 0...

Страница 34: ...Optimized Mode 2 1 F10 26 Max Frequency source under torque control 0 Set by F10 18 F10 19 0 1 Keypad potentiometer 2 AI1 3 AI2 5 Pulse setting DI7 HI Group F11 Protection Parameters F11 00 Current li...

Страница 35: ...as unit s place Thousand s place PID feedback loss Err19 Same as unit s place Ten thousand s place Continuous running time reached Err20 Same as unit s place F11 12 Protection action 3 Unit s place M...

Страница 36: ...1 23 Detection time of power loss 0 1 60 0s 5 0s F11 24 Action selection at instantaneous power failure 0 Disabled 1 1 Deceleration 2 Bus voltage constant control F11 25 Decel time at instantaneous po...

Страница 37: ...ode 0 Stop after a single cycle 1 Continue to run with the last frequency after a single cycle 2 Repeat cycles 0000 Ten s place started mode 0 Continue to run from the step of stop or fault 1 Run from...

Страница 38: ...0 F12 39 Acceleration deceleration time of simple PLC reference 5 0 3 0 F12 40 Acceleration deceleration time of simple PLC reference 6 0 3 0 F12 41 Acceleration deceleration time of simple PLC refer...

Страница 39: ...etting 0 000 10 000s 0 000s F13 06 Filtering time of PID feedback 0 000 10 000s 0 000s F13 07 Filtering time of PID output 0 000 10 000s 0 000s F13 08 Proportional gain Kp1 0 0 100 0 1 0 F13 09 Integr...

Страница 40: ...22 VP 2 F13 22 AI1 3 F13 22 AI2 4 F13 22 HI 5 F13 22 AI3 0 F13 31 PID lower limit source 0 F13 23 1 F13 23 VP 2 F13 23 AI1 3 F13 23 AI2 4 F13 23 HI 5 F13 23 AI3 0 Group F14 Swing Frequency Fixed Leng...

Страница 41: ...gative direction dormancy on small pressure and wakeup on big pressure F14 17 Wake up pressure 0 0 Dormancy pressure 10 0 F14 18 Dormancy pressure Wake up pressure 100 0 50 0 Group F15 Communication P...

Страница 42: ...than STOP RST 4 Keys locked other than F16 03 LED displayed parameters setting 1 on running status 0 99 correspond U00 00 U00 99 0 F16 04 LED displayed parameters setting 2 on running status 0 99 corr...

Страница 43: ...99 04 02 F17 13 User defined Display Parameter 13 00 00 49 99 04 03 F17 14 User defined Display Parameter 14 00 00 49 99 05 02 F17 15 User defined Display Parameter 15 00 00 49 99 08 01 F17 16 User de...

Страница 44: ...ls output 0 Internal short circuited to physics DIx Other The same as function code F05 00 0 F22 08 Function selection of virtual VDO2 terminals output 0 Internal short circuited to physics DIx Other...

Страница 45: ...put 0 0 100 0 0 0 U00 19 HI input 0 00 100 00kHz 0 00kHz U00 20 AO1 output 0 0 100 0 0 0 U00 23 Temperature of inverter 40 0 120 0 0 0 U00 24 Accumulative power on time 0 65535min 0min U00 25 Accumula...

Страница 46: ...oad warning Err42 Pulse feedback disconnection U01 01 Running frequency when the latest fault occurred 0 00 Fup 0 00Hz U01 02 Output current when the latest fault occurred 0 0 3000 0A 0 0A U01 03 Bus...

Страница 47: ...U01 00 Err00 U01 24 Previous 12 categories of faults The same with U01 00 Err00 U01 25 Previous 13 categories of faults The same with U01 00 Err00 Group H00 Pulse Feedback Function H00 00 Special pur...

Страница 48: ...is used to limit PI output H00 06 Detection time when fault signal feedback 0 0 Function disabled 0 1 10 0s 1 0s H00 07 Action selection with fault signal feedback 0 Report error and coast to stop 1 G...

Страница 49: ...tage to normal range 5 Select rotational speed tracking restart or start the motor after it stops 6 Remove the added load 7 Select an AC drive of higher power class Err02 Decel overcurrent 1 The outpu...

Страница 50: ...t circuit 1 The output circuit is grounded or short circuited 2 The connecting cable of the motor is too long 3 The module overheats 4 The internal connections become loose 5 The main control board is...

Страница 51: ...al fault 1 check the connection between the inverter and motor 2 The motor is disengaged load 3 Check the motor Err18 Communication overtime error 1 The PC is not working properly 2 The communication...

Страница 52: ...chanical condition 2 Select an AC drive of higher power class Err27 Inverter soft start relay is off 1 The grid voltage is too low 2 Rectifier module failure 1 Check the grid voltage 2 Demand for tech...

Страница 53: ...00bps 9600bps 19200bps 38400bps 57600bps and 115200bps can be selected Shielded twisted pair cable is recommended Communication cable to lower external interference 3 Protocol Format Initial Block of...

Страница 54: ...corresponding need to power down when storing the register address referred to as EEPROM address to 8102H Function code group RAM address high byte EEPROM address high byte F00 0x00 0x80 F01 0x01 0x8...

Страница 55: ...actory password is valid Bit5 0 user password is invalid 1 valid user password Bit6 7 00 basic function code group 01 user defined function code group 10 different functions with the factory default c...

Страница 56: ...ion result with received CRC parity value If the two values are different it indicates that there is error during transmission Calculation process of CRC parity 1 Define a CRC parity register and init...

Страница 57: ...command code Error code 1 0x01 0x13 CRC parity Low bytes go first 2 Responding command code at normal Communication and error Communication Responding Command Code at Normal Communication Responding...

Страница 58: ...00Hz send the data content of 3000 To send data 01 06 20 01 0B B8 D4 88 The received data is 01 06 20 01 0B B8 D4 88 3 communications sent on the 1st drive forward run command write to the address 200...

Страница 59: ...e resistors FR150A 2S 0 2B Build in 100W 600 1 360 FR150A 2S 0 4B 100W 600 1 360 FR150A 2S 0 7B 200W 600 1 100 FR150A 2S 1 1B 300W 360 1 100 FR150A 2S 1 5B 300W 180 1 100 FR150A 2S 2 2B 300W 180 1 100...

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