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Operating Manual EMGZ 321.EIP

19.10.2017

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7

Operation

7.1

Operating the EMGZ321 over the Front Panel

The dual channel amplifier EMGZ321 can go in 5 different states:

•

Operation State:

Amplifier processes tension data

•

Display Selection:

Selection of force values that are displayed

•

Offset Compensation:

Automatic procedure to offset the roller weight

•

Calibration State:

Procedure to calculate the amplifier gain

•

Parametrisation State:

Set or change parameters

The user can toggle between the different states by pressing a key on the front
panel. Fig. 16 provides an overview about the different Operation States and how to
move from one state to the other.

Fig. 16: Top-level view of operation control

E321006e

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Содержание EMGZ21 Series

Страница 1: ...ith integrated EtherNet IP Interface Version 2 21 07 2017 NS Firmware Version V2 20 Diese Bedienungsanleitung ist auch in Deutsch erh ltlich Bitte kontaktieren Sie Ihren n chstgelegenen FMS Vertreter...

Страница 2: ...12 3 9 Digital Inputs 12 3 10 Relays Outputs 13 4 Configuring the System 14 4 1 Description of the Operating Panel 14 4 2 Preparations for System Configuration 15 5 Network Connection over EtherNet I...

Страница 3: ...Parameter Group 35 8 7 Description of Relay Parameters 36 8 8 System Parameter Group 38 8 9 Description System Parameters 40 8 10 Reset to Default Parameters 43 8 11 Complete Parameter List 43 9 Para...

Страница 4: ...limits neither during assembly nor operation To do so can be potentially harmful to persons or equipment in the event of a fault to the equipment 1 1 Description Conditions a Danger of health injury...

Страница 5: ...ust be followed strictly Local installation regulations are to preserve safety of electric equipment They are not taken into consideration by this operating manual However they have to be followed str...

Страница 6: ...lifier for a single measuring point The material tension can be measured on both sides of the measuring roller independently The 2 force sensors of the measuring point measure the tension force in the...

Страница 7: ...the Ethernet TCP IP and the UDP technology as well as on the CIP Common Industrial Protocol The amplifier can be embedded in a standard Ethernet infrastructure Its fast data rate with cycle times down...

Страница 8: ...wiring diagram for your configuration ref to 3 6 Wiring the Tension Monitoring System 4 If required determine special parameters ref to 8 Parameter Setting over the Operation Panel 3 2 Installation Pr...

Страница 9: ...malfunctions Installation instructions on the following pages must strictly be followed Caution Local installation regulations are to preserve safety of electric equipment They are not taken into con...

Страница 10: ...nd the electronic unit is done with a 2x2x0 25 mm2 AWG 23 cable The wiring diagrams show how the wiring to the terminals of the electronic unit is done Fig 4 Wiring diagram EMGZ321 E321001e Caution Ba...

Страница 11: ...Operating Manual EMGZ 321 EIP 19 10 2017 11 3 7 Screw Terminal Arrangement Fig 5 Screw terminal arrangement on processor board E321003e...

Страница 12: ...ne twisted pair cable for signal and signal This signal cables must be separated from power lines Note Connecting the shield of the signal cable to the electronic unit and to the force sensor may caus...

Страница 13: ...8 6 Relay Parameter Group Following functions can be assigned to each output Indicate if force limit of sensor A has be violated Indicate if force limit of sensor B has be violated Indicate if the sum...

Страница 14: ...er Offset Compensation Procedure Enter Calibration Procedure To enter the Parameter Setting Mode press the key for longer than 3 sec The LED will light and the first parameter group will appear on the...

Страница 15: ...enter the Parametrisation State 2 The display shows Scroll the menu by pressing the key until you are in the parameter group System 3 Press The display shows 4 Press again The display starts flashing...

Страница 16: ...can however select another unit before the system is calibrated 1 Press to select the Parameter Unit 2 Press again The display starts flashing indicating that you can now change the unit parameter wi...

Страница 17: ...r to integrate the amplifier in an Ethernet network and enable data transfer over it following conditions must be fulfilled An EMGZ321 amplifier with the option EtherNet IP EIP must be used The IP Add...

Страница 18: ...over EtherNet IP is selected then messages from the PLC to the EMGZ321 must be used How the messages are used is described in shows the example program The example project EMGZ321_EIP_Example_Project_...

Страница 19: ...everal EMGZ321 _ EIP amplifiers or other Erthernet devices can be connected to the same network 6 2 IP Configuration In an industrial environment the IP addresses are normally assigned fix to the EIP...

Страница 20: ...rent hardware is used one may find the listing Ethernet in another place However the principal approach is always the same After a right mouse click on Ethernet a dialog window will open up Left mouse...

Страница 21: ...ing window opens up in which the Name EMGZ321_91 the Comm Format Input Data DINT and the IP Address eg 192 168 0 91 need to be entered On the Connection Parameters side the values Input 100 with Size...

Страница 22: ...ally when using several EMGZ321 amplifiers and other EIP devices in the same network a well balanced data speed is important Fig 14 Module Properties Note Untick the box Use Unicast Connection over Et...

Страница 23: ...Tension value in the configured unit with 3 decimals channel A 4 Tension value in digits channel B 5 Tension value in Newton with 3 decimals channel B 6 Tension value in Pounds lbs with 3 decimals cha...

Страница 24: ...ce values that are displayed Offset Compensation Automatic procedure to offset the roller weight Calibration State Procedure to calculate the amplifier gain Parametrisation State Set or change paramet...

Страница 25: ...calibration The force measuring roller should not be loaded while the Offset Compensation is being done Continue with following steps 1 Press the key for longer then 3 sec until you enter the Calibra...

Страница 26: ...ssibility the gain can alternatively be calculate with the FMS Calculator tool and then entered in the corresponding parameters Gain A and Gain B 8 2 Amplifier Parameter Group 7 5 Calibration Procedur...

Страница 27: ...a second gain factor set e g for a different force measuring roller or for another wrap angle select with key Gain A2 and repeat the procedure above 13 Press the key to return to the Operation State F...

Страница 28: ...his list is organised in 4 parameter groups In detail these are Amplifier Parameter Group Outputs Parameter Group Relay Outputs Parameter Group System Parameter Group The workflow in the Parametrisati...

Страница 29: ...are determinate and the system calibrated These parameters are stored in the Amplifier Parameter Group They can be accessed and changed as described in the following state diagram Fig 20 Amplifier Par...

Страница 30: ...e parameter group Amplifier Unit Parameter Range Selection Default Min Max Digit 8000 8000 0 Nominal Force Sensor A Nominal Force Sensor B LCD NomForcA LCD NomForcB Use This parameter stores the nomin...

Страница 31: ...Parameter Group all settings regarding the amplifier outputs output modes and filter can be entered Fig 21 Outputs Parameter Group 1st part E321010e 1 The display shows the unit of measure that was p...

Страница 32: ...Manual EMGZ 321 EIP 19 10 2017 32 Fig 22 Outputs Parameter Group 2nd part E321011e 1 Das LCD zeigt die Masseinheit die zuvor ausgew hlt wurde 3 Anhaltendes Tastendr cken beschleunigt die Anzeigegeschw...

Страница 33: ...ce e g the force on the left and right side of the roller can individually be monitored Unit Parameter Range Selection Default Min Max Ten A B Ten A B Ten A Ten B Output 1 Ten A B Output 2 Ten A B Out...

Страница 34: ...Min Max N 1 0 1 100 000 0 1000 0 Filter LCD Out1Filt LCD Out2Filt Use The amplifier provides an upstream low pass filter to prevent noise and interferences being overlaid to the output signal This pa...

Страница 35: ...Group Each relay output can individually be configured to check violations of force limits see 3 10 Relay Outputs The following state diagrams described how the relay output parameters con be configur...

Страница 36: ...gured to check violations of force limits see also 3 10 Relay Outputs If a violation is detected an event can be initiated e g activate a flash light or alarm horn A relay function can only be assigne...

Страница 37: ...t 14 LCD Limit 24 Use The relay output will be activated if the threshold value stored in this parameter Limit 1 is exceeded or falls below the value dependent from the setting in parameter LimCond An...

Страница 38: ...stem Parameter Group contains basic parameters that determine the general characteristics of the amplifier but that don t influence its performance Fig 24 State Diagram System Parameter Group 1st part...

Страница 39: ...Operating Manual EMGZ 321 EIP 19 10 2017 39 Fig 25 State Diagram System Parameter Group 2nd part E321014e 3 Permanent key pressing expedites the changing speed of the value...

Страница 40: ...ange Selection Default Min Max No Yes No Language LCD Language Use This parameter determines the displayed language The user can choose between two languages If English is chosen the display shows all...

Страница 41: ...play The parameter Dis Filt stores the cut off frequency of the filter The lower the cut off frequency the more sluggish the display will be A correctly tuned filter will steady the value shown in the...

Страница 42: ...it Parameter Range Selection Default Min Max MBPS 100 10 100 Default Settings LCD Default Use This menu point is a command It resets the parameters to the factory settings If Not Set is chosen all par...

Страница 43: ...controller is powered on 8 11 Complete Parameter List Amplifier Parameter Group Parameter LCD Unit Min Max Selection Default Sensor A Offset A Offset A Digit 8000 8000 0 Nominal force A NomForcA N 1 1...

Страница 44: ...0mA 10V 10V Max Tension at Output 1 Out1 Ten N 1 0 1 100 000 0 1000 0 Lowpass filter for Output 1 Out1Filt Hz 0 100 20 000 1 000 Output 2 Output value 2 Output 2 Ten A B Ten A B Ten A Ten B Ten A B Ou...

Страница 45: ...nt of Relay 2 function Relay 2 Chk A Chk B Chk A B Chk A B Disable Chk IA BI Limit condition check Relay 2 LimCond24 Limit Limit Limit Limit value R2 Limit 2 N 1 0 1 200 000 0 100 0 1 The display show...

Страница 46: ...5 255 255 192 168 000 090 Subnet Mask Address Subnet 000 000 000 000 255 255 255 255 255 255 255 000 LAN Speed LANSpeed MBPS 10 100 100 Default Settings Default Not set Yes Not set System Information...

Страница 47: ...ans of a web browser Internet Explorer 7 The devices have a static IP address that can be set over the user interface The IP address is not automatically assigned over DHCP Fig 26 EMG321 EIP configura...

Страница 48: ...t must be certain that the EMGZ321 uses an IP address in a static block not assigned by the server Once the amplifier was integrated in the network you can address the device e g with http 192 168 000...

Страница 49: ...rating Manual EMGZ 321 EIP 19 10 2017 49 Fig 31 Remote Control Screen to operate the EMGZ321 via Ethernet Remote Cont Note A mouse click on the desired button in the control panel activates the functi...

Страница 50: ...EIP 19 10 2017 50 Note In the next screen the parameters can be changed by overwriting the parameter with the desired value By clicking the field Save Changes the changes can be save Fig 32 Parameter...

Страница 51: ...Operating Manual EMGZ 321 EIP 19 10 2017 51 Fig 33 Offset Compensation and Calibration via web browser E309006e...

Страница 52: ...Operating Manual EMGZ 321 EIP 19 10 2017 52 Fig 34 Ethernet settings Fig 35 System settings...

Страница 53: ...ifier This chapter describes the procedure for setting up a computer to communicate with EMGZ321 Setup for OS Window 7 1 Connect PC and EMGZ321 with a RJ 45 patch cable 2 Power up PC and EMGZ321 3 In...

Страница 54: ...ernet protocol version 4 TCP IP 9 Click on Properties The following dialog box Internet protocol Version 4 TCP IPv4 Properties will appear 10 Select the radio button Use the following IP address 11 En...

Страница 55: ...er the IP address e g with http 192 168 000 090 in the address bar and hit the Enter key The screen Device information Fig 29 will open up 3 Then proceed as described in chapter 9 1 Parameterization i...

Страница 56: ...0 Dimensions The EMGZ321 series is available in three different housing options The mechanical dimensions can be seen in the following pages Fig 36 Outline Drawing for EMGZ321 R EIP rail mount housing...

Страница 57: ...ual EMGZ 321 EIP 19 10 2017 57 Fig 37 Outline Drawing for EMGZ321 S EIP panel mount housing RJ 45 C309002e Fig 38 Outline Drawing for EMGZ321 W EIP wall mount housing Ethernet connection M12 4 pole D...

Страница 58: ...et to 4 20mA Set the correct output mode in the Output Parameter Group if a signal 0 20mA is required Output value of sensor A or B is jittery Cut off frequency of the filters set too high Adjust cut...

Страница 59: ...rd CIP ber IEE 802 3 Power supply 24VDC 18 to 36VDC 10W max 0 5A For EMGZ321ACV 85 to 264 VAC 50 60 Hz max 120W Temperature range 10 to 60 C 14 to 140 F Protection class EMGZ321 R and S IP50 EMGZ321 W...

Страница 60: ...gy com FMS Italy Via Baranzate 67 I 20026 Novate Milanese Tel 39 02 39487035 Fax 39 02 39487035 fmsit fms technology com FMS USA Inc 2155 Stonington Ave Suite 119 Hoffman Estates IL 60169 USA Tel 1 84...

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