Flexi AC Flexi ACiON 1000 Скачать руководство пользователя страница 27

 

 

Maintenance 

 
 

 

23 

 
Flexi ACiON Operator Handbook 

 

 

Routine Maintenance 

All  routine  maintenance  must  be  carried  out  by  fully 
trained  Service  Engineers  from 

Narrow  Aisle 

Limited

 or their authorised agents, or Engineers who 

have been trained by 

Narrow Aisle Limited

 to carry 

out this work in a safe manner in accordance with the 
Workshop Maintenance Manual. 
 

Narrow  Aisle  Limited

  recommend  that  you  enter 

into a routine maintenance contract. 
 
A  qualified  service  engineer  will  make  regular  visits 
dependant  upon  the  number  of  hours  the  truck  is 
used  per  week  in  conjunction  with  the  operational 
environment. 
 
Regular Service intervals in normal use are: 
 

 

Three  months,  or  500  hours  (whichever  comes 
first). 

 

 

Annually, or 2000 hours (whichever comes first). 

 
As  part  of,  or  in  addition  to  the  regular  maintenance 
of  the  truck,  there  is  a  statutory  requirement  for  a 
recorded  examination  at  maximum  of  12-monthly 
intervals depending on use.  During this examination, 
all working parts of the truck, including the lift chains 
will  be  examined  to  check  if  they  are  in  working 
order.    A  certificate  will  be  issued  by  the  examiner 
detailing  the  condition  of  the  truck.  More  frequent 
examination  is  required  for  trucks  operating  in 
arduous or hazardous conditions, extended operating 
hours or when used to lift personnel. 
 
The 

Narrow  Aisle  Limited

  Service  Engineer  or 

authorised  dealer  service  engineer  will  call  at  your 
request. 

Electrical Diagrams 

A  copy  of  the  electrical  schematic  diagram  for  your 
particular  truck  is  included  with  this  operator 
handbook.   This  should  be  retained  with  the  truck  at 
all times as the qualified

 

Service Engineer may need 

it to diagnose a fault. 

Disposing of Waste Materials 

Your 

Narrow Aisle

 

Limited 

Service Engineer or their 

agent  will  supervise  the  disposal  of  any  waste 
material  such  as  oil  or  battery  acid  that  may  result 
from a service visit. 
 
 
 
 
 

Putting a Truck in Storage 

To  prevent  problems,  the  lift  truck  must  be  correctly 
serviced and maintained during storage. 
 

 

 

Components that need extra care during storage are 
electric  motors,  hydraulic  components  and  electric 
truck batteries. 
 
Electric  trucks  can  best  be  protected  by  being 
operated for a short period of time each month. 
 
Before putting any truck in storage, you must choose 
an  area  which  is  clean,  dry  and  free  from  dust  or 
fumes that can harm the lift truck. 
 
Electric  drive  motors  should  be  operated  to  keep 
them  free  of  rust  and  dirt  caused  by  condensation 
over periods when the truck is not used.  Operate the 
truck for at least five minutes. 
 
Before  operating  a  truck  each  month,  make  a  visual 
inspection  for  leaks  or  signs  of  wear  or  damage.  
Take care of any problems immediately.  Also, check 
the fluid level in the hydraulic tank and brake master 
cylinder. 
 
Electric  trucks  should  not  have  batteries  installed 
during  storage.    A  fully  charged  battery  must  be 
available to operate a lift truck. 

 CAUTION 

Do  not  use  a  battery  charger  as  a  power  source 
for any reason. 

 
All  hydraulic  cylinders  should  be  put  through  a 
complete  operation  cycle  several  times  each  month.  
This  will  help  keep  the  seals  active  and  coat  the 
interior  walls  with  oil.    Operate  each  cylinder  to  the 
stop in both directions. 
 
To  protect  the  lift  cylinder  rods,  park  your  truck  with 
the mast tilted fully forward (cylinders fully retracted). 
 
When  parked  with  the  power  off,  operate  each 
control handle to release hydraulic pressure. 
 
Masts should be stored fully lowered.  
 
Coat  any exposed part of all cylinder rods  with fresh 
high grade engine oil. 
 
Put chocks at the front and rear of a drive tyre when 
parked - do not use the Parking Brake. 

Содержание Flexi ACiON 1000

Страница 1: ...Issue A 25 6 2019 Flexi ACiON Operator Handbook VNA 1000 1100 1200 1250 1350 1400...

Страница 2: ...ing 7 Know Your Loads 7 Know The Area 7 Use Common Sense 7 Protect Yourself Others 7 Warning Labels 9 Safety Precautions 8 General 8 Safe Driving 9 Battery Charging 10 Operating In Hazardous Areas 10...

Страница 3: ...2 Gradients 22 Limit Switch And Interlock Layout 22 Maintenance Maintenance 24 General 24 Operator Maintenance 24 Daily Maintenance 24 Weekly Maintenance 24 Routine Maintenance 23 Putting a Truck in S...

Страница 4: ...book Electromagnetic compatibility Emissions Light Industrial EN 50081 1 1992 Electromagnetic compatibility Immunity Industrial environment EN50082 2 1993 Noise at the Operators ear LpAeq T 73dB Truck...

Страница 5: ...Technical Specification 1A Flexi AC Operator Handbook...

Страница 6: ...m 100 X 40 13 Fork spread B3 Maximum minimum mm 800 265 14 Travel speed Laden unladen kph 8 0 9 0 15 Lift speed Laden unladen m s 0 35 0 45 16 Lowering speed Laden unladen m s 0 40 0 20 17 Overall len...

Страница 7: ...Technical Specification 3 Flexi ACiON Operator Handbook Dimensions...

Страница 8: ...C range does not have the same operating restrictions as the lift mast can be tilted to overcome some degree of slope the Flexi AC normally operates with a minimum of 300mm aisle clearance on each sid...

Страница 9: ...e Machinery Directive may be transferred to you as the USER Warnings used in this Handbook The warnings and cautions used throughout this Handbook are described below WARNINGS Failure to follow the in...

Страница 10: ...specification of the lift mast 2 Changing the specification of the wheels and or tyres 3 Addition or removal of ballast in the counterweight of the truck 4 Addition of an attachment 5 Replacement of...

Страница 11: ...OID bumps holes loose material and slippery areas Use Common Sense NEVER transport people on any part of the truck DO NOT use truck to lift people unless an approved attachment is used Additional safe...

Страница 12: ...Operator Handbook Safety Precautions General Narrow Aisle Limited will only supply vehicles equipped with recommended safety devices and strongly urges that these vehicles be operated with the safety...

Страница 13: ...y without erratic movements avoiding fast turns Regulate the speed of the truck to conform with prevailing conditions Ensure that the truck can be brought to a halt safely Maintain a safe driving dist...

Страница 14: ...ted Operating In Hazardous Areas No spark proofing is fitted to the truck as standard Consequently it MUST NOT be used in flammable or explosive areas For further details contact the manufacturer The...

Страница 15: ...hooks or shackles with a safe working load of 8 tonnes minimum locate the hooks or shackles at the lifting points of the truck as shown with a lifting symbol Carefully raise the truck checking that th...

Страница 16: ...Technical Description 12 Flexi ACiON Operator Handbook Controls Etc...

Страница 17: ...d before handling any loads and are not exceeded Item 2 Seat The operator s Seat has been chosen to minimise fatigue and maximise comfort Comprehensive adjustment may be carried out to the seating pos...

Страница 18: ...tal number of operating hours worked by the truck Spanner Warning Shows that maintenance is due or one of a number of alarm codes The display will indicate the alarm state showing a code corresponding...

Страница 19: ...the overhead guard to warn pedestrians and other drivers that the truck is operational The light is switched on automatically by the Key Switch 8 Blue Point Warning Light This is fitted to project a...

Страница 20: ...ged For supervisors instructions contact Narrow Aisle Limited Switch Off Delay It is possible to configure the switch to turn OFF after being switched ON for the programmed number of minutes If connec...

Страница 21: ...the truck for the first time ensure that the truck has been fully commissioned by a Narrow Aisle Limited engineer in the work area for which the truck is intended Each day or shift prior to use the t...

Страница 22: ...ents if a direction is still selected when the operator dismounts the truck the system will automatically reset to neutral Before reselecting a direction the Travel Direction Lever must first be retur...

Страница 23: ...to be operated as a means of transporting and handling goods Thus lifting operations should form no more than 20 of the operating cycle Failure to observe this may result in overheating of the hydrau...

Страница 24: ...k Tilt back helps pallet extraction in higher racking Once pallet is secured engage reverse direction Slowly steer to left lock and feather side shift to left keeping pallet square to racking and fair...

Страница 25: ...Parking Brake switch cuts off power to steering and traction when applied Service Brake Pedal switch cuts off power to traction when applied OPTIONAL Height limit micro switch which disables the hydr...

Страница 26: ...t operate a lift truck that needs repairs Report the need for repairs immediately If repair is necessary put a DO NOT OPERATE label in the operator s area Remove the key from the key switch WARNING Be...

Страница 27: ...r Narrow Aisle Limited Service Engineer or their agent will supervise the disposal of any waste material such as oil or battery acid that may result from a service visit Putting a Truck in Storage To...

Страница 28: ...all a chain to prevent the carriage and mast channels from moving If another lift truck is used to tow the disabled lift truck that lift truck must have an equal or larger capacity than the disabled l...

Страница 29: ...before connecting Note Battery chargers should only be installed by a qualified electrician Battery Removal Remove battery lid Disconnect Truck Connector 22 from Battery Connection 23 under lid Lift s...

Страница 30: ...ny drain holes Be extra careful NOT to spill any water or electrolyte into the battery container Should any spillage occur this may be syphoned out WARNING Ensure that battery vent plugs are replaced...

Страница 31: ...ecommence the charge cycle 12 Switch OFF at the isolator 13 Disconnect the charger from the battery labelled CHARGE 14 Check that the top up container is filled with deionised water 15 Connect the wat...

Страница 32: ...Maintenance 28 Flexi ACiON Operator Handbook...

Страница 33: ...onds unless you choose the function or any other input signal Selectable function lists disappear within 5 seconds if there is no new input You can control any function available on the function list...

Страница 34: ...c oil LOWER FORKS TO GROUND TO PREPARE THE SCALE Switch on the display by pressing ON If necessary press CLEAR to reset the totaliser on the top line The bottom line of the display should read Gross W...

Страница 35: ...LED to blinking green No authority for truck c Flashing red LED to solid green indicates that you have had an impact s recorded against you See your line manager to discuss the incident and have the k...

Страница 36: ...shift Fully operate both ways Check for leaks erratic movement or untoward noise 12 Functions Check for correct operation of all controls Correct operation of interlocks and safety switches 13 Display...

Страница 37: ...Daily Check Sheet 33 Flexi ACiON Operator Handbook Truck Serial Number MMMMMMMM Date Comments Sign Date Comments Sign...

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