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Health and Safety 

 
 

 

 

 
Flexi ACiON Operator Handbook 

 

 

Product Definition 

The  model  covered  by  this  publication  is  THE 

NARROW AISLE LIMITED FLEXI ACiON RANGE. 

General 

These articulated fork lift trucks are designed for use 
in  ambient  thermal  conditions  between  0°C  and 
+30°C  if  the  correct  hydraulic  oils  and  greases  are 
used.    For  operation  outside  these  temperatures, 
please  consult  the  manufacturers  as  special 
modifications and lubricants may be required. 
 
The  standard  truck  must  not  be  operated  in  areas 
where flammable products may be present, corrosive 
atmospheres, or in areas containing a high degree of 
dust contamination.  Only trucks specifically designed 
to  operate  in  these  conditions,  or  modified  with 
written approval, should enter such areas. 
 
The  safe  maximum  load  capacity  of  the  truck  with 
relation  to  the  load  centre  and  fork  heights,  which 
MUST  NOT  BE  EXCEEDED,  is  stated  on  the 
capacity plate. 
 
The  truck  must  be  operated  strictly  in  accordance 
with  the  operating  instructions  provided  in  this 
handbook  and  in  conjunction  with  the  safety 
regulations  and  recommendations  of  the  country  in 
which the fork lift truck is being operated. 

Truck Specification 

Modifications MUST NOT be carried out on the truck 
or  its  attachments  which  in  any  way  may  affect  its 
operational  performance,  safety  and  stability  without 
consultation  and  the  prior  written  approval  of  the 
manufacturer 

Narrow Aisle Limited

 
The 

following 

are 

examples 

of 

notifiable 

modifications, but the list is not exhaustive. 
 
1. 

Changing the specification of the lift mast. 

 
2. 

Changing the specification  of the wheels and or 
tyres. 

 
3. 

Addition 

or 

removal 

of 

ballast 

in 

the 

counterweight of the truck. 

 
4. 

Addition of an attachment. 

 

5. 

Replacement  of  batteries  and  battery  tank/ 
ballast. 

 

6. 

Modification or repair to the Operators Overhead 
Safety Guard. 

Service 

Narrow  Aisle  Limited

,  Flexi  ACiON  trucks  are  built 

with  high  quality  components.    The  use  of  inferior 
spare  parts  could  result  in  inadequate  safety  and 
poor  reliability.    We  strongly  recommend  the  use  of 
genuine 

Narrow Aisle Limited

 spares. 

 
Notwithstanding good engineering practice, servicing 
should only be carried out by technicians trained to a 
standard, and in accordance with guidelines, 
approved by 

Narrow Aisle Limited

 
We  will  not  recognise  any  complaint  resulting  from 
the use of unauthorised spare parts. 

Guide to Correct Operation 

This  Operator  handbook  is  designed  to  provide 
information  to  the  lift  truck  operator  on  how  to 
operate the Flexi  ACiON  truck correctly.  It is  written 
as a permanent reference, and must be available for 
operator use at any time. 
 
You, as a trained operator, must operate the lift truck 
correctly to help prevent injury to yourself and others.  
Correct  operation  of  the  lift  truck  can  help  reduce 
injuries  and  deaths  that  occur  each  year  because  of 
industrial accidents. 
 
The  handbook  also  describes  the  correct  operating 
techniques  that  can  help  you  become  more  efficient 
and  increase  your  productivity.    Increased  efficiency 
and  productivity  can  make  you  a  more  valuable 
employee. 

Safety Is Your Business 

You  can  only  operate  your  lift  truck  safely  if  you 
observe the WARNINGS on the next page and follow 
the 

operating 

procedures 

described 

in 

this 

OPERATOR HANDBOOK. 

Содержание Flexi ACiON 1000

Страница 1: ...Issue A 25 6 2019 Flexi ACiON Operator Handbook VNA 1000 1100 1200 1250 1350 1400...

Страница 2: ...ing 7 Know Your Loads 7 Know The Area 7 Use Common Sense 7 Protect Yourself Others 7 Warning Labels 9 Safety Precautions 8 General 8 Safe Driving 9 Battery Charging 10 Operating In Hazardous Areas 10...

Страница 3: ...2 Gradients 22 Limit Switch And Interlock Layout 22 Maintenance Maintenance 24 General 24 Operator Maintenance 24 Daily Maintenance 24 Weekly Maintenance 24 Routine Maintenance 23 Putting a Truck in S...

Страница 4: ...book Electromagnetic compatibility Emissions Light Industrial EN 50081 1 1992 Electromagnetic compatibility Immunity Industrial environment EN50082 2 1993 Noise at the Operators ear LpAeq T 73dB Truck...

Страница 5: ...Technical Specification 1A Flexi AC Operator Handbook...

Страница 6: ...m 100 X 40 13 Fork spread B3 Maximum minimum mm 800 265 14 Travel speed Laden unladen kph 8 0 9 0 15 Lift speed Laden unladen m s 0 35 0 45 16 Lowering speed Laden unladen m s 0 40 0 20 17 Overall len...

Страница 7: ...Technical Specification 3 Flexi ACiON Operator Handbook Dimensions...

Страница 8: ...C range does not have the same operating restrictions as the lift mast can be tilted to overcome some degree of slope the Flexi AC normally operates with a minimum of 300mm aisle clearance on each sid...

Страница 9: ...e Machinery Directive may be transferred to you as the USER Warnings used in this Handbook The warnings and cautions used throughout this Handbook are described below WARNINGS Failure to follow the in...

Страница 10: ...specification of the lift mast 2 Changing the specification of the wheels and or tyres 3 Addition or removal of ballast in the counterweight of the truck 4 Addition of an attachment 5 Replacement of...

Страница 11: ...OID bumps holes loose material and slippery areas Use Common Sense NEVER transport people on any part of the truck DO NOT use truck to lift people unless an approved attachment is used Additional safe...

Страница 12: ...Operator Handbook Safety Precautions General Narrow Aisle Limited will only supply vehicles equipped with recommended safety devices and strongly urges that these vehicles be operated with the safety...

Страница 13: ...y without erratic movements avoiding fast turns Regulate the speed of the truck to conform with prevailing conditions Ensure that the truck can be brought to a halt safely Maintain a safe driving dist...

Страница 14: ...ted Operating In Hazardous Areas No spark proofing is fitted to the truck as standard Consequently it MUST NOT be used in flammable or explosive areas For further details contact the manufacturer The...

Страница 15: ...hooks or shackles with a safe working load of 8 tonnes minimum locate the hooks or shackles at the lifting points of the truck as shown with a lifting symbol Carefully raise the truck checking that th...

Страница 16: ...Technical Description 12 Flexi ACiON Operator Handbook Controls Etc...

Страница 17: ...d before handling any loads and are not exceeded Item 2 Seat The operator s Seat has been chosen to minimise fatigue and maximise comfort Comprehensive adjustment may be carried out to the seating pos...

Страница 18: ...tal number of operating hours worked by the truck Spanner Warning Shows that maintenance is due or one of a number of alarm codes The display will indicate the alarm state showing a code corresponding...

Страница 19: ...the overhead guard to warn pedestrians and other drivers that the truck is operational The light is switched on automatically by the Key Switch 8 Blue Point Warning Light This is fitted to project a...

Страница 20: ...ged For supervisors instructions contact Narrow Aisle Limited Switch Off Delay It is possible to configure the switch to turn OFF after being switched ON for the programmed number of minutes If connec...

Страница 21: ...the truck for the first time ensure that the truck has been fully commissioned by a Narrow Aisle Limited engineer in the work area for which the truck is intended Each day or shift prior to use the t...

Страница 22: ...ents if a direction is still selected when the operator dismounts the truck the system will automatically reset to neutral Before reselecting a direction the Travel Direction Lever must first be retur...

Страница 23: ...to be operated as a means of transporting and handling goods Thus lifting operations should form no more than 20 of the operating cycle Failure to observe this may result in overheating of the hydrau...

Страница 24: ...k Tilt back helps pallet extraction in higher racking Once pallet is secured engage reverse direction Slowly steer to left lock and feather side shift to left keeping pallet square to racking and fair...

Страница 25: ...Parking Brake switch cuts off power to steering and traction when applied Service Brake Pedal switch cuts off power to traction when applied OPTIONAL Height limit micro switch which disables the hydr...

Страница 26: ...t operate a lift truck that needs repairs Report the need for repairs immediately If repair is necessary put a DO NOT OPERATE label in the operator s area Remove the key from the key switch WARNING Be...

Страница 27: ...r Narrow Aisle Limited Service Engineer or their agent will supervise the disposal of any waste material such as oil or battery acid that may result from a service visit Putting a Truck in Storage To...

Страница 28: ...all a chain to prevent the carriage and mast channels from moving If another lift truck is used to tow the disabled lift truck that lift truck must have an equal or larger capacity than the disabled l...

Страница 29: ...before connecting Note Battery chargers should only be installed by a qualified electrician Battery Removal Remove battery lid Disconnect Truck Connector 22 from Battery Connection 23 under lid Lift s...

Страница 30: ...ny drain holes Be extra careful NOT to spill any water or electrolyte into the battery container Should any spillage occur this may be syphoned out WARNING Ensure that battery vent plugs are replaced...

Страница 31: ...ecommence the charge cycle 12 Switch OFF at the isolator 13 Disconnect the charger from the battery labelled CHARGE 14 Check that the top up container is filled with deionised water 15 Connect the wat...

Страница 32: ...Maintenance 28 Flexi ACiON Operator Handbook...

Страница 33: ...onds unless you choose the function or any other input signal Selectable function lists disappear within 5 seconds if there is no new input You can control any function available on the function list...

Страница 34: ...c oil LOWER FORKS TO GROUND TO PREPARE THE SCALE Switch on the display by pressing ON If necessary press CLEAR to reset the totaliser on the top line The bottom line of the display should read Gross W...

Страница 35: ...LED to blinking green No authority for truck c Flashing red LED to solid green indicates that you have had an impact s recorded against you See your line manager to discuss the incident and have the k...

Страница 36: ...shift Fully operate both ways Check for leaks erratic movement or untoward noise 12 Functions Check for correct operation of all controls Correct operation of interlocks and safety switches 13 Display...

Страница 37: ...Daily Check Sheet 33 Flexi ACiON Operator Handbook Truck Serial Number MMMMMMMM Date Comments Sign Date Comments Sign...

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