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Maintenance 

 
 

 

26 

 
Flexi ACiON Operator Handbook 

 

 

Battery Servicing and Charging 

Safety Precautions 

 WARNING 

Keep  all  flames  and  lit  cigarettes  away  from  the 
battery, especially during or soon after charging, 
as  the  gases  involved  can  produce  an  explosive 
mixture. 

 WARNING 

Never  do  anything  that  could  cause  an  electric 
spark on or near the battery. 

 WARNING 

Never lay tools on top of the battery. 

 WARNING 

Isolate  electrical  connections  before  working  on 
the battery.  Use only insulated tools. 

 WARNING 

Wear  suitable  protective  clothing  and  eye 
protection when working on the battery. 

 WARNING 

Charge  batteries  only  in  the  special  area 
allocated  for  charging  of  batteries.    When 
charging  batteries,  keep  the  vent  plugs  clean.  
The battery charger area must have ventilation to 
remove  the  explosive  fumes.    Open  the  battery 
cover and secure in position during charging. 

 WARNING 

The  acid  in  the  battery  electrolyte  can  cause 
injury if it is spilled.  Make the acid neutral with a 
solution of sodium bicarbonate (soda) and water. 

 WARNING 

ADD  NOTHING  TO  THE  CELLS  BUT  PURE 
(Deionised  /  distilled)  WATER  and  do  this  often 
enough  to  keep  the  separator  guard  always 
covered  (electrolyte  visible).    Top  up  electrolyte 
with the battery in its fully charged condition. 

 WARNING 

To  comply  with  current  legislation,  the  battery 
container  on  this  truck  does  not  have  any  drain 
holes.  Be extra careful NOT to spill any water or 
electrolyte into the battery container.  Should any 
spillage occur, this may be syphoned out.  
 

 WARNING 

Ensure  that  battery  vent  plugs  are  replaced  after 
charging.

 

 CAUTION

 

Never connect the Charger Connection (21) to the 
Truck  Connection  (22).  You  can  damage  the 
traction control circuit. 

 CAUTION

 

Ensure  that  the  charger  voltage  is  the  correct 
voltage for the battery. 

 CAUTION

 

Always  switch  off  charger  before  disconnecting 
battery. 

Battery Charging 

Do  not  “opportunity”  charge  the  battery  during  the 
shift  as  it  will  damage  the  cells  causing  premature 
failure.  If  special  ‘

Trakair’

  batteries  and  chargers  are 

fitted,  then  cells  can  be  charged  during  the  shift. 
However  if  the  charge  is  more  than  90 minutes  then 
a  charge  cycle  will  be  consumed.    Charging  cycle 
times  should  be  completed  in  full  to  the  specified 
charging  time.    Failure  to  conform  will  result  in 
premature  battery  failure  and  invalidate  any 
manufacturer's warranty. 

Care of Battery out of Service 

If a battery is to be taken out of service for a time, or 
if  a  new  charged  battery  cannot  be  put  into  service 
immediately, it should be given an equalising charge 
and  stored  in  a  cool  dry  place.    Disconnect 
detachable  connectors.    Every  month,  check  acid 
levels and give an equalising charge. 
 
If  a  truck  is  used  at  irregular  intervals,  the  battery 
should  be  given  an  equalising  charge  every  month 
and  the  battery  disconnected  from  the  truck  during 
idle periods. 

Waterfill Systems 

Refer 

to 

manufacturer's 

manual 

Charging 

Procedure 
 
 
 
 
 
 
 
 
 
 
 
 

Содержание Flexi ACiON 1000

Страница 1: ...Issue A 25 6 2019 Flexi ACiON Operator Handbook VNA 1000 1100 1200 1250 1350 1400...

Страница 2: ...ing 7 Know Your Loads 7 Know The Area 7 Use Common Sense 7 Protect Yourself Others 7 Warning Labels 9 Safety Precautions 8 General 8 Safe Driving 9 Battery Charging 10 Operating In Hazardous Areas 10...

Страница 3: ...2 Gradients 22 Limit Switch And Interlock Layout 22 Maintenance Maintenance 24 General 24 Operator Maintenance 24 Daily Maintenance 24 Weekly Maintenance 24 Routine Maintenance 23 Putting a Truck in S...

Страница 4: ...book Electromagnetic compatibility Emissions Light Industrial EN 50081 1 1992 Electromagnetic compatibility Immunity Industrial environment EN50082 2 1993 Noise at the Operators ear LpAeq T 73dB Truck...

Страница 5: ...Technical Specification 1A Flexi AC Operator Handbook...

Страница 6: ...m 100 X 40 13 Fork spread B3 Maximum minimum mm 800 265 14 Travel speed Laden unladen kph 8 0 9 0 15 Lift speed Laden unladen m s 0 35 0 45 16 Lowering speed Laden unladen m s 0 40 0 20 17 Overall len...

Страница 7: ...Technical Specification 3 Flexi ACiON Operator Handbook Dimensions...

Страница 8: ...C range does not have the same operating restrictions as the lift mast can be tilted to overcome some degree of slope the Flexi AC normally operates with a minimum of 300mm aisle clearance on each sid...

Страница 9: ...e Machinery Directive may be transferred to you as the USER Warnings used in this Handbook The warnings and cautions used throughout this Handbook are described below WARNINGS Failure to follow the in...

Страница 10: ...specification of the lift mast 2 Changing the specification of the wheels and or tyres 3 Addition or removal of ballast in the counterweight of the truck 4 Addition of an attachment 5 Replacement of...

Страница 11: ...OID bumps holes loose material and slippery areas Use Common Sense NEVER transport people on any part of the truck DO NOT use truck to lift people unless an approved attachment is used Additional safe...

Страница 12: ...Operator Handbook Safety Precautions General Narrow Aisle Limited will only supply vehicles equipped with recommended safety devices and strongly urges that these vehicles be operated with the safety...

Страница 13: ...y without erratic movements avoiding fast turns Regulate the speed of the truck to conform with prevailing conditions Ensure that the truck can be brought to a halt safely Maintain a safe driving dist...

Страница 14: ...ted Operating In Hazardous Areas No spark proofing is fitted to the truck as standard Consequently it MUST NOT be used in flammable or explosive areas For further details contact the manufacturer The...

Страница 15: ...hooks or shackles with a safe working load of 8 tonnes minimum locate the hooks or shackles at the lifting points of the truck as shown with a lifting symbol Carefully raise the truck checking that th...

Страница 16: ...Technical Description 12 Flexi ACiON Operator Handbook Controls Etc...

Страница 17: ...d before handling any loads and are not exceeded Item 2 Seat The operator s Seat has been chosen to minimise fatigue and maximise comfort Comprehensive adjustment may be carried out to the seating pos...

Страница 18: ...tal number of operating hours worked by the truck Spanner Warning Shows that maintenance is due or one of a number of alarm codes The display will indicate the alarm state showing a code corresponding...

Страница 19: ...the overhead guard to warn pedestrians and other drivers that the truck is operational The light is switched on automatically by the Key Switch 8 Blue Point Warning Light This is fitted to project a...

Страница 20: ...ged For supervisors instructions contact Narrow Aisle Limited Switch Off Delay It is possible to configure the switch to turn OFF after being switched ON for the programmed number of minutes If connec...

Страница 21: ...the truck for the first time ensure that the truck has been fully commissioned by a Narrow Aisle Limited engineer in the work area for which the truck is intended Each day or shift prior to use the t...

Страница 22: ...ents if a direction is still selected when the operator dismounts the truck the system will automatically reset to neutral Before reselecting a direction the Travel Direction Lever must first be retur...

Страница 23: ...to be operated as a means of transporting and handling goods Thus lifting operations should form no more than 20 of the operating cycle Failure to observe this may result in overheating of the hydrau...

Страница 24: ...k Tilt back helps pallet extraction in higher racking Once pallet is secured engage reverse direction Slowly steer to left lock and feather side shift to left keeping pallet square to racking and fair...

Страница 25: ...Parking Brake switch cuts off power to steering and traction when applied Service Brake Pedal switch cuts off power to traction when applied OPTIONAL Height limit micro switch which disables the hydr...

Страница 26: ...t operate a lift truck that needs repairs Report the need for repairs immediately If repair is necessary put a DO NOT OPERATE label in the operator s area Remove the key from the key switch WARNING Be...

Страница 27: ...r Narrow Aisle Limited Service Engineer or their agent will supervise the disposal of any waste material such as oil or battery acid that may result from a service visit Putting a Truck in Storage To...

Страница 28: ...all a chain to prevent the carriage and mast channels from moving If another lift truck is used to tow the disabled lift truck that lift truck must have an equal or larger capacity than the disabled l...

Страница 29: ...before connecting Note Battery chargers should only be installed by a qualified electrician Battery Removal Remove battery lid Disconnect Truck Connector 22 from Battery Connection 23 under lid Lift s...

Страница 30: ...ny drain holes Be extra careful NOT to spill any water or electrolyte into the battery container Should any spillage occur this may be syphoned out WARNING Ensure that battery vent plugs are replaced...

Страница 31: ...ecommence the charge cycle 12 Switch OFF at the isolator 13 Disconnect the charger from the battery labelled CHARGE 14 Check that the top up container is filled with deionised water 15 Connect the wat...

Страница 32: ...Maintenance 28 Flexi ACiON Operator Handbook...

Страница 33: ...onds unless you choose the function or any other input signal Selectable function lists disappear within 5 seconds if there is no new input You can control any function available on the function list...

Страница 34: ...c oil LOWER FORKS TO GROUND TO PREPARE THE SCALE Switch on the display by pressing ON If necessary press CLEAR to reset the totaliser on the top line The bottom line of the display should read Gross W...

Страница 35: ...LED to blinking green No authority for truck c Flashing red LED to solid green indicates that you have had an impact s recorded against you See your line manager to discuss the incident and have the k...

Страница 36: ...shift Fully operate both ways Check for leaks erratic movement or untoward noise 12 Functions Check for correct operation of all controls Correct operation of interlocks and safety switches 13 Display...

Страница 37: ...Daily Check Sheet 33 Flexi ACiON Operator Handbook Truck Serial Number MMMMMMMM Date Comments Sign Date Comments Sign...

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