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Blending Assembly and Related Parts

(Continued)

ITEM PART NO. DESCRIPTION

QTY. FUNCTION

MIS 3196

STAINLESS 9-TUBE CASING
ASSEMBLY

Protects and holds the cables and 9-Tube
Assembly in place on the freezer side panel.

10A

MIS 3190

STAINLESS 9-TUBE CASING
HINGED CHANNEL

1 ea.

Covers and protects the cables and tubes of
the Casing Assembly.

10B

MIS 3051

CH-6 CHANNEL MAGNET
ASSEMBLY

2 ea. Holds the Casing Channel to the freezer panel.

10C

FAS 2040 6-32 x 1/4 PAN HEAD SCREW

1 ea.

Secures the Casing cover to the mounting
brackets.

10D

FAS 2024 8-32 x 1/4 PAN HEAD SCREW

4 ea.

Secures the magnet assembly to the mounting
brackets.

10E

FAS 2035 8-32 NUTS-EXT. LOCK WASHER

4 ea.

Secures the magnet assembly to the mounting
brackets.

Figure 3

26003

10C

10B

10A

10D

10E

Содержание JBT 80FCB-2B

Страница 1: ...nd to locate a distributor near you call or visit our website Phone 317 745 2952 Toll Free Number 800 264 3528 Fax 317 745 2377 www flavorburst com For pricing ordering and support contact one of our...

Страница 2: ...9 Area Under the Cabinet 39 Inside the Cabinet 39 9 Tube Assembly Casing 39 9 Tube Assembly Syrup Lines 40 Jumbo Touch Panel Assembly 40 Winterizing the Unit 41 Equipment Setup 44 Installing the Door...

Страница 3: ...NTENTS continued Directory of Cleaning Procedures 61 Parts Replacement Schedule 61 Recommended Maintenance Items Replacement Schedule 62 Alternate Parts and Kits by Freezer Model 62 Ordering Service I...

Страница 4: ...3 PAGE INTENTIONALLY LEFT BLANK...

Страница 5: ...nel system has models compatible with Taylor C300 C303 C314 and C302 freezers where the light box display is mounted on the top of the freezer Components of the Jumbo Touch Panel system should be clea...

Страница 6: ...ren aged from 8 years and above and persons with reduced physical sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use o...

Страница 7: ...6 PAGE INTENTIONALLY LEFT BLANK...

Страница 8: ...xtra spare parts and wear items 6 CAB 113 FLAVOR TRAY 8 Houses syrup bags 7 N A FLAVOR BURST FROZEN BEVERAGE CABINET ASSEMBLY 1 Houses syrup trays and bags 8 SAN 740 SANITIZER TANK ASSEMBLY 1 Houses s...

Страница 9: ...8 General System Overview Figure 1...

Страница 10: ...L BRACKET 3 Holds tray support rails 16 CAB 143 LATCH BRACKET 1 Provides latching tab for front panel latch 17 FAS 2001 FRONT DOOR PANEL LATCH 1 Latches front door to cabinet front 18 SYR 927 INTERNAL...

Страница 11: ...135L A LEFT SIDE PANEL 1 Holds tray support brackets and panel brackets 35 SYR 944SH SYRUP TUBE ASSEMBLY SHAKE BAG COUPLER 8 Transports the flavoring from the syrup bag to the syrup pump 36 FIX 1045 1...

Страница 12: ...REW P H SS 1 ea Remains as a stationary screw 4 SYR 932 B 9 TUBE ASSEMBLY 1 Supplies syrup to the draw spout from the pumps 5 INJ 117 TUBE CONNECTOR BODY BLACK 1 Secures flavor line manifold to flavor...

Страница 13: ...s of the Casing Assembly 10B MIS 3051 CH 6 CHANNEL MAGNET ASSEMBLY 2 ea Holds the Casing Channel to the freezer panel 10C FAS 2040 6 32 x 1 4 PAN HEAD SCREW 1 ea Secures the Casing cover to the mounti...

Страница 14: ...yrup pump 2A SYR 928 27 1102 99 265 BAG COUPLER 1 ea Fastens bag fitment to bag connector 2B TUB 811 TUBE SILICONE 188X 375 PE FB80 1 ea Provides sealed cavity inside bag fitment 2C FIX 1048 FITTING X...

Страница 15: ...14 Syrup Pump and Related Parts Figure 4 6 7 5 8 9 10 4 3 26004 1 1D 1C 1A 1E 1B 2 2B 2A 2D 2C...

Страница 16: ...nd sanitizer pumps 12 SAN 701 SANITIZER TANK 1 Holds sanitizer solution 13 MIS 3028 S FLUSH TUBE ASSEMBLY SHAKE 1 Connects with flavor line to flush with sanitizer solution 14 FIX 1023 3 16 X 3 16 BAR...

Страница 17: ...16 Sanitizer Pump and Related Parts Figure 5 8 3 4 5 6 7 18 17 16 26005 1 2 10 9 15 23 14 21 13 19 20 Sanitizer Tank Assembly is much larger in scale than shown here 11 24 22 10...

Страница 18: ...10 ELE 485JB 120V POWER ENTRANCE MODULE 1 Provides a power connection to the outside of the cabinet 11 ELE 932 PUMP SANITIZER CABLE HARNESS 1 Provides power to syrup sanitizer pumps 12 ELE 933 POWER...

Страница 19: ...18 Cabinet Electronics Figure 6...

Страница 20: ...9 FAS 2065 10 32 NUT 22 Secures various screws within the panel 10 ELE 966 POWER SWITCH 1 Control to turn Jumbo Touch Panel on and off 11 ELE 927 RJ45 ETHERNET CABLE GLAND 2 Secures the Ethernet cabl...

Страница 21: ...TER 1 Powers the LED strip 28 MIS 3300C JBT INTERNAL FRAME MOUNT 1 Base for the mounted electronics boards 29 CG 110 RUBBER BUMPER 2 Supports the Breakout Shield Board against the Frame Mount Panel 30...

Страница 22: ...21 2B 3B Jumbo Touch Panel Electronics See Figure 7...

Страница 23: ...22 2B 3B Jumbo Touch Panel Electronics Figure 7...

Страница 24: ...the Jumbo Touch Panel 9 FAS 2065 10 32 NUT 26 Secures various screws within the panel 10 ELE 966 POWER SWITCH 1 Control to turn Jumbo Touch Panel on and off 11 ELE 927 RJ45 ETHERNET CABLE GLAND 2 Secu...

Страница 25: ...KOUT SHIELD BOARD 1 Operates the ethernet cable and switches 27 ELE 955 LED STRIP POWER CONVERTER 1 Powers the LED strip 28 MIS 3400C JBT INTERNAL FRAME MOUNT 4B 1 Base for the mounted electronics boa...

Страница 26: ...25 4B Jumbo Touch Panel Electronics See Figure 8...

Страница 27: ...26 4B Jumbo Touch Panel Electronics Figure 8...

Страница 28: ...52 RSS SMALLER SYRUP PORT O RING 1 Provides a sealed cavity inside the syrup port 6 INJ 117 TUBE CONNECTOR BODY BLACK 1 Secures flavor line manifold to flavor lines 7 RUB 602 9 POS TUBE CONN GASKET 1...

Страница 29: ...binet Under normal operating conditions flavors are installed as previous flavors become empty However you may change flavors periodically as desired 1 Mix approved detergent with warm water according...

Страница 30: ...ingle service towel and detergent water rinse and dry 10 Select the flavor you wish to use then place the bag on the table with the fitment up and remove the dust cap 11 Lifting up with the bag fitmen...

Страница 31: ...dry the Connector and fitment using clean water and single service towels 17 Using a spray bottle of approved sanitizer solution spray the syrup bag fitment and the Syrup Bag Connector Allow these par...

Страница 32: ...ou can also press a flavor key while priming to interrupt the prime function 23 Repeat Steps 21 and 22 to prime any other new syrup bags that have been installed 24 When all the syrup lines with repla...

Страница 33: ...product mixed according to the product manufacturer s instructions This Clean In Place procedure is detailed in four phases 1 Prep 2 Flush 3 Clean 4 Reassemble To ensure maximum results the following...

Страница 34: ...Touch the flavor of the line that will be flushed and follow the instructions outlined on the Jumbo Touch Panel screen to flush the syrup line NOTE THE FLUSH FUNCTION SHOULD CONTINUE FOR 15 MINUTES YO...

Страница 35: ...nitizer solution and place them on a sanitary tray to dry 16 Clean the exposed surfaces of the bag fitment and the Syrup Bag Connector with detergent water a single service towel Brush the bag fitment...

Страница 36: ...container Spray end of the assembly with approved sanitizer solution and allow it to sanitize for at least 1 minute 22 Carefully align the pins of the Syrup Line Manifold with the Syrup Line Connector...

Страница 37: ...n of the line to be primed The button will pulse as syrup is pumped through the line 4 The priming function will continue for a preset amount of time see Flushing and Priming Settings of the Maintenan...

Страница 38: ...n necessary Additionally use hot water when mixing the sanitizer solution as it will be much more effective in cleaning the system 1 Prepare approximately 3 gallons 11 5 Liters of approved sanitizer s...

Страница 39: ...ings from the syrup port opening A small tool may be needed to remove the o rings 3 If the o rings are worn and need to be replaced skip to Step 4 If they simply need to be cleaned clean them with a s...

Страница 40: ...ng detergent water and single service towels 5 Carefully return the cabinet to its original place Inside of the Cabinet 1 If necessary disconnect the Syrup Bag Connectors from the bags and remove the...

Страница 41: ...CH AMMONIA EXCESS WATER BRUSHES OR ABRASIVE TOOLS TO CLEAN THE SURFACE OF THE JUMBO TOUCH PANEL THESE MAY DAMAGE THE SURFACE OF THE SCREEN AND VOID THE PANEL S WARRANTY 1 Turn the Jumbo Touch Panel of...

Страница 42: ...emble section 2 Reassemble the 9 Tube Assembly with the Coupler Body Duckbill Check Valve and Manifold 3 Place the 9 Tube Assembly line inside a container 4 Remove each syrup bag from its tray and sto...

Страница 43: ...NCTION WILL CONTINUE FOR 15 MINUTES YOU MAY STOP IT AT ANY TIME BY PRESSING CANCEL 11 When all lines have been emptied return the Pump Flush Adapter to the position under the trays 12 Ensure the other...

Страница 44: ...43 PAGE INTENTIONALLY LEFT BLANK...

Страница 45: ...60 AND 80 DEGREES FAHRENHEIT FOR CORRECT OPERATION NOTE INSTALL THE SYSTEM IN A LOCATION WHERE ITS USE AND MAINTENANCE IS RESTRICTED TO TRAINED PERSONNEL NOTE FOR AUTO DRAW SYSTEMS REFER TO THE INSTA...

Страница 46: ...all the switch over the threaded end of the modified spout and install the spout cap to secure the assembly 10 Insert the bolt through the magnetic actuator and then through the hole in the handle Use...

Страница 47: ...natural not sharp curve from the spout The Casing should be approximately 3 4 below the spout 2 The Casing contains very power magnets to attach to the side of the freezer Simply place the Casing on t...

Страница 48: ...Remove the manufacturer s light box display from the freezer Keep the six freezer screws for the Jumbo Touch Panel 3 If you are installing the Jumbo Touch Panel on a 2 barrel C300 freezer skip to Step...

Страница 49: ...ezer and the nylon locking nuts to secure them from under the freezer panel 9 Then hang the Jumbo Touch Panel hinges on the bracket posts Secure the Jumbo Touch Panel with the nylon locking nuts provi...

Страница 50: ...stic casing It should be installed on top of the freezer and on the side where the cables come out of the Jumbo Touch Panel Leave approximately 3 4 between the front of the cable casing and the front...

Страница 51: ...ns in the Sanitizer Tank The tank system delivers solution to specific areas of the Flavor Burst system such as the syrup lines during certain functions In order to utilize these clean in place functi...

Страница 52: ...Once the cables have been attached and the unit is turned on the Jumbo Touch Panel can remain on during normal operations from day to day It does not need to be turned off unless it is being serviced...

Страница 53: ...r proceed with the rest of this section before making those adjustments Installing Flavors and Priming Syrup Lines Each flavor for the Jumbo Touch Panel system is stored inside a numbered syrup tray w...

Страница 54: ...install the loaded tray into the cabinet 9 At this time you may wish to change the Jumbo Touch Panel menu flavor names to coordinate with the new flavors installed This may be done now or later in the...

Страница 55: ...the flow rate of the base product NOTE TO ADJUST THE FLAVOR DISPENSE RATE SEE JUMBO TOUCH PANEL MANUAL 1 Remove the cap and the Flow Rate Controller from the door spout 2 Adjust the Flow Rate Controll...

Страница 56: ...55 PAGE INTENTIONALLY LEFT BLANK...

Страница 57: ...e serving the dispense rate of the flavors and the product flow setting of the freezer The system will also dispense plain product if no flavors are selected on the Jumbo Touch Panel NOTE IN OUR CONTI...

Страница 58: ...the full menu allows you to select flavors proceed to Step 4 Otherwise tap the menu area and proceed to the next step NOTE THE FULL STATIC MENU SHOWN ABOVE IS FOR VISUAL PURPOSES ONLY AND DOES NOT HAV...

Страница 59: ...THE MAINTENANCE MENU NOTE THE SCREEN AND SELECTIONS WILL TIME OUT AFTER A DESIGNATED PERIOD OF TIME TO SHORTEN OR LENGTHEN THAT TIME CHANGE THE RESET DELAY IN GENERAL SETTINGS OF THE MAINTENANCE MENU...

Страница 60: ...RADE AND NOT INCLUDED WITH THE STANDARD JUMBO TOUCH PANEL SYSTEM CONTACT YOUR LOCAL DISTRIBUTOR FOR MORE INFORMATION ON THIS UPGRADE 7 Evaluate your serving for both appearance and taste Look and tast...

Страница 61: ...ections in a serving with narrow layers however the layers may blend together Wider layers will show a more distinct color and flavor difference between layers but will have limitations on how many fl...

Страница 62: ...reference for maintaining the wear items used with the Jumbo Touch Panel system Many factors affect the useful life of wear items including climate store hours store traffic sales volumes etc Therefo...

Страница 63: ...r installation requirements This includes adapter kits adapters brackets and switches for various freezer models and manufacturers Please contact your local distributor or visit us online at www flavo...

Страница 64: ...anel inside the cabinet Complete for quick reference when this information is requested 1 Model Number JBT 80FCB __B ______________________ 2 Serial Number ____________________________________ 3 Volta...

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