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4.5  Appropriate use

Sealed water-based heating and cooling systems in which temperature-induced changes in the volume of the system water (the 
heat transfering agent) can be absorbed and the required operating pressure is governed by a separate expansion automat. 

The water-based heating systems are subject to EN 12828. For temperatures above 105 °C or system capacities over 1 MW, 
additional rules and regulations may apply. The Principal / Operator will need to consult with a notified body on additional safety 

measures.

Use in similar systems (e.g. heat transfer systems for process industry or technologically conditioned heat) may require special 
measures. Please note that the Flamcomat Starter must not be used in systems with mostly stainless steel piping and not in 
combination with a vacuum degasser. The complementary documents must be studied. 

4.6  Incoming goods

The items delivered must be compared against the items listed on the shipping note and inspected for conformity. Unpacking, 
installation and commissioning may be started only once the product has been checked to conform with the intended use as 
stated in the order process and contract. In particular, exceeding the permissible operating or design parameters may lead to 
malfunctioning, component damage and personal injury.

If not in line with conformity or if the delivery is incorrect in another way, the product must not be used.

4.7  Transportation, storage, unpacking

The equipment is delivered in packaging units in accordance with the contract specifications or the specifications required for 
certain modes of transport and climate zones. These units meet at least the requirements set out in the Flamco B.V. packaging 
directives. In accordance with these directives, expansion vessels must be transported horizontally and pump units upright; each 
packaged on throw-away pallets. If the packaging is suitable for use with hoisting gear, this will be indicated at the designated 

hoisting points.

Important note:

 Transport the packed goods as close as possible to the envisaged set-up location and make sure there is a 

horizontal, solid surface on which the goods can stand.

Note!

 Take all necessary precautions to ensure that the expansion vessel cannot topple over or wobble once it has been 

unpacked and removed from the pallet.

Suitable lifting lugs are provided for lifting and moving suspended empty vessels prior to installation. Such devices (lifting lugs) 
must be used in tandem; avoid side-pulling.

Once it has been removed from the pallet and the packaging, the unit must be transferred by pulling it over suitable surfaces. Use 
methods that prevent uncontrolled falling, sliding or tipping over. The lifting lugs on the pump unit are designed so the unit can be 
lifted vertically. They may not be subjected to any lateral force.

The goods may also be warehoused in their packaging. Once it has been removed from its packaging, the equipment must be 
put in position, observing standard safety procedures. Do not stack the equipment.

Use only permitted lifting gear and safe tools and wear the required personal protective equipment.

4.8  Operations room

Definition: room which meets the applicable European regulations, European and harmonised standards and relevant technical 
rules and guidelines of the professional associations for this field of application. For the use of the expansion automat as 
prescribed in this manual these rooms generally contain equipment for thermal generation and distribution, water heating/cooling 
and top-up, power source and distribution, such as measuring, control engineering, control technology and IT.

Access for unqualified and untrained persons must be restricted or forbidden.

The set-up location of the expansion automat must ensure that operation, service, maintenance, inspection, repair, installation 
and dismantling can be carried out unhindered and without danger. The floor of the set-up location for the expansion automat 
must be such that stability is guaranteed and maintained. Bear in mind that the maximum possible forces can be exerted from the 
net mass including the water volume. If stability cannot be guaranteed, there is a danger that the vessel will tip over or move and, 
as a consequence in addition to functional defects may lead to personal injury.

The ambient atmosphere must be free from conductive gases, high concentrations of dust and aggressive vapours. There is the 
risk of explosion if any combustible gases are present.

1000 Ltr

1000 Ltr

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Содержание Flamcomat

Страница 1: ...ENG Installation and operating instuction Flamcomat Flamcomat Starter...

Страница 2: ...t description 12 5 1 Operating principle 12 5 2 Markings 13 5 3 Type key Pump control unit 15 5 4 Type key Controller unit 15 5 5 Component parts equipment 16 6 Assembly 22 6 1 Setup 22 6 2 Vessel con...

Страница 3: ...ible assets Failure to observe the safety regulations and the neglect of other safety measures may lead to the lapse of liability for damages in the event of damage or loss Definitions Operator A natu...

Страница 4: ...ist Assembly disassembly repairs maintenance Re commissioning after adding or changing components Inspection Installation and building services HVAC specialist First commissioning of configured contro...

Страница 5: ...can stand Note Take all necessary precautions to ensure that the expansion vessel cannot topple over or wobble once it has been unpacked and removed from the pallet Suitable lifting lugs are provided...

Страница 6: ...equirements are well fitting clothing and sturdy closed and skidproof footwear Other services require the protective clothing and equipment necessary for the activity in question e g transport and ass...

Страница 7: ...log book for scheduling and traceability of measures taken must be kept Tests in line with the German ordinance on operational safety BetrSichV June 2015 Pressure equipment vessels 14 15 Category see...

Страница 8: ...e for the applicable safety valve Vessel nominal pressure 3 bar safety valve max 3 bar pump unit nominal pressure 6 10 or 16 bar Safety valve max 6 10 or 16 bar Use of eye face protectors is required...

Страница 9: ...arefully pumped into the system from the water mains This water will be de aerated by pressure loss and the PALL rings before entering the vessel 3 Full power By storing an increasing amount of water...

Страница 10: ...ort circuit current A Drawing number Type Amersfoortseweg 9 3751 LJ Bunschoten the Netherlandse Name plate Control unit System Flow module connection to return line of the heating or cooling system vo...

Страница 11: ...rotz Netztrennung kann an den Klemmen 12 13 14 16 17 eine Spannung von 250VAC anliegen 2 4 V s i g n a l s i g n a l 2 3 4 5 _ 2 4 V s i g n a l 6 7 2 4 V s i g n a l 2 4 V s i g n a l 1 8 9 pw m 10 1...

Страница 12: ...iveau Level content ohmic load Ohmic load resistance option not applicable pressure Pressure pwm Impulse water meter optional ps Pressure switch level switch min level top up pump optional refill drai...

Страница 13: ...l wire 1 8 Signal wire level sensor 1 10 Markings for pump and valve connection 1 4 Lifting hook load suspension for transport 1 9 Lockshield valve for condensate drainage 2 Connection assembly pre in...

Страница 14: ...FM 018 V01 15 3 6 3 16 3 16 3 9 3 22 3 19 3 14 3 8 3 7 3 2 3 5 3 14 3 9 3 2 3 1 3 12 3 10 3 8 3 7 A B 3 1 3 13 3 11 MP M 2 50 MM Fig FM 018 V01 15 3 22 3 19 3 3 3 16 3 14 3 2 3 23 3 1 3 9 3 12 3 10 3...

Страница 15: ...22 3 19 3 3 3 9 3 14 3 16 3 1 3 2 3 12 3 10 3 8 3 7 3 13 3 11 3 8 3 7 DP10 1 50 D10 3 22 3 19 3 3 3 2 3 1 3 14 3 9 3 16 3 12 3 10 3 8 3 7 MP20 2 50 M20 3 4 3 16 3 9 3 14 3 22 3 19 3 3 3 9 3 14 3 16 3...

Страница 16: ...18 3 21 DP60 1 50 D60 3 22 3 20 3 2 3 16 3 1 3 14 3 9 3 12 3 10 3 8 3 3 3 7 MP80 1 50 M80 3 22 3 19 3 3 3 2 3 16 3 14 3 1 3 9 3 12 3 10 3 8 3 7 3 4 3 1 3 14 3 16 3 2 3 9 3 13 3 11 3 8 3 7 3 18 3 21 3...

Страница 17: ...eted LED green on The terminal is on the SPC is connected to the SPC terminal LED red on system error identical to pos 23 16 Microfuse F1 16A T equipment protection 17 Microfuse F2 400 mA T additional...

Страница 18: ...21 SPCx hw 1 2 Fig FM 027 V01 15 Screw type cable connectors Standard equipment level Screw type cable connectors Maximum equipment level ENG...

Страница 19: ...und on which it is erected do not use any sort of fastening which can adversely affect the vessel e g sinking the feet into concrete or lime welding of the vessel or its feet clamps and ties on the bo...

Страница 20: ...is required in the vicinity of the Flamcomat equipment Install a drain funnel and if necessary a drain pipe for the backflow preventer When a discharge pipe is connected to the safety valve the conne...

Страница 21: ...ppendix 3 The mains connection to be provided via a CEE plug socket combination with load switching ability It should be a snap on type to avoid unintended disconnections For units with a total rated...

Страница 22: ...red language in point 4 of the main menu Depending on the inital configuration in the start menu Point 9 5 and 9 6 will appear instead of 9 7 Then the Flamcomat basic vessel shall be selected based up...

Страница 23: ...e vessel draining and re filling later in this document Example 1 Max design temp 50 C Max fill level 92 Water feed top up 12 Min design temp 10 C Example 3 Max design temp 25 C Max fill level 92 Wate...

Страница 24: ...unit pumps valves not ON Vessel content 0 error min priming water ON error no 19 10 top up valve 230v self monitoring ON No impulse water meter top up time 1 minute Gas sensor enabled degasification...

Страница 25: ...gassing Interval assignment 7 5 Clarification of menu icons Vessel calibration with value outside of the upper range empty vessel rule out malfunctions align vessel repeat calibration Vessel calibrati...

Страница 26: ...Quantity has been used up potential errors Notes Error no 55 61 31 consequential error error no 19 Valve zero potential on Valve zero potential on Pump 230V 1 on Pump 230V 1 on Signal 230V 1 on Signa...

Страница 27: ...s of incorrect set up conditions are incorrect or no longer applicable design outdated equipment incorrect installation and inadmissible operational parameters Group error message menu line no Error d...

Страница 28: ...or no 8 execution without top up feature insufficient initial filling or as consequence of error no 22 27 check top up functioning leaks in equipment system lay out if necessary re fill manually bewar...

Страница 29: ...r OFF when error is resolved and reset 30 minutes 15 Motor runtime of motor 2 exceeded see error no 15 30 minutes 16 8 4 8 Motor protection Off SPCx lw no current value after signal Motor ON 0 0 A SPC...

Страница 30: ...alve in incorrect position or not functioning properly motor 3 1 with insufficient or defective pump capacity Exception Signal line is not installed or is missing water meter without function check el...

Страница 31: ...After long periods of downtime If this downtime was planned or scheduled turn OFF the control unit and close off the lockshield valves to the system and the isolating valve to the top up line After th...

Страница 32: ...s check the exterior for damage deformation or corrosion and restore to operational readiness Safety valve 3 16 Function check To be carried out manually by trained and certified personnel This requir...

Страница 33: ...p connections should be closed off Caution water areas should first be made pressureless and empty when the destination or re use of system water should be designated in conformity with the applicable...

Страница 34: ...ale N de s rie litres bar bar Type Typ Serial No Serien Nr Nominal volume Nenninhalt Permissible working overpressure Zul ssiger Betriebs berdruck Test overpressure Pr f berdruck Permissible working t...

Страница 35: ...generator Supply temperature 105 C 1 Return temperature 70 C Minimum pressure limiter 2 Lockshield valve with draining Fig FM 041 V01 15 Main vessel Flamcomat starter Distance system supply system dis...

Страница 36: ...165 35 27 200 484 600 1560 1081 1 165 31 42 300 600 600 1596 1451 1 165 41 56 400 790 790 1437 1293 1 165 62 76 500 790 1587 1 165 70 600 790 790 1737 1653 1 165 77 97 800 790 2144 1 165 92 1000 790 2...

Страница 37: ...1 1 4 F 1 2 29 DP 2 3 50 D02 G3 974 603 452 1 M 1 1 4 F 1 2 45 DP 10 1 50 D10 G3 974 583 452 1 M 1 1 4 F 1 2 61 DP 20 2 50 D20 G3 974 620 446 1 M 1 1 4 F 1 2 61 DP 60 1 50 D60 G3 974 594 444 1 M 1 1...

Страница 38: ...den M10 1 50 M20 2 50 M02 9 9 M02 6 0 M02 4 5 Setting values Operating pressure P A bar Fig FM 045 V01 15 Setting values manual regulated valve M02 after pump see paragrapgh Component parts equipment...

Страница 39: ...4 0 75 16 IP54 MP 20 2 50 M20 G3 230 V 1 N PE 50 Hz 7 2 1 1 16 IP54 MP 60 1 50 M60 G3 230 V 1 N PE 50 Hz 7 4 1 1 16 IP54 MP 80 1 50 M80 G3 400 V 3 N PE 50 Hz 3 4 1 5 16 IP54 MP 100 1 50 M100 400 V 3...

Страница 40: ...INS Connector x1 Connector x1 Connector x1 Sockets x2 Sockets x2 Sockets x2 bl ye gn bn bl ye gn bn bl ye gn bn sw 1 sw 2 sw 3 ye gn sw 1 sw 2 sw 3 ye gn Connector x1 Connector x1 Sockets x2 Sockets x...

Страница 41: ...ebene Gegenstand der Erkl rung erf llt die einschl gigen Harmonisierungsrechtsvorschriften der Union Machinery Directive Maschinenrichtlinie 2006 42 EC Pressure Equipment Directive Druckger te Richtli...

Страница 42: ...No part of this publication may be reproduced or published in any way without explicit permission and mention of the source The data listed are solely applicable to Flamco products Flamco B V shall a...

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