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ENG

Installation and operating instuction

Flamcomat &

Flamcomat Starter

Содержание Flamcomat

Страница 1: ...ENG Installation and operating instuction Flamcomat Flamcomat Starter...

Страница 2: ...t description 12 5 1 Operating principle 12 5 2 Markings 13 5 3 Type key Pump control unit 15 5 4 Type key Controller unit 15 5 5 Component parts equipment 16 6 Assembly 22 6 1 Setup 22 6 2 Vessel con...

Страница 3: ...ible assets Failure to observe the safety regulations and the neglect of other safety measures may lead to the lapse of liability for damages in the event of damage or loss Definitions Operator A natu...

Страница 4: ...ist Assembly disassembly repairs maintenance Re commissioning after adding or changing components Inspection Installation and building services HVAC specialist First commissioning of configured contro...

Страница 5: ...can stand Note Take all necessary precautions to ensure that the expansion vessel cannot topple over or wobble once it has been unpacked and removed from the pallet Suitable lifting lugs are provided...

Страница 6: ...equirements are well fitting clothing and sturdy closed and skidproof footwear Other services require the protective clothing and equipment necessary for the activity in question e g transport and ass...

Страница 7: ...log book for scheduling and traceability of measures taken must be kept Tests in line with the German ordinance on operational safety BetrSichV June 2015 Pressure equipment vessels 14 15 Category see...

Страница 8: ...e for the applicable safety valve Vessel nominal pressure 3 bar safety valve max 3 bar pump unit nominal pressure 6 10 or 16 bar Safety valve max 6 10 or 16 bar Use of eye face protectors is required...

Страница 9: ...arefully pumped into the system from the water mains This water will be de aerated by pressure loss and the PALL rings before entering the vessel 3 Full power By storing an increasing amount of water...

Страница 10: ...ort circuit current A Drawing number Type Amersfoortseweg 9 3751 LJ Bunschoten the Netherlandse Name plate Control unit System Flow module connection to return line of the heating or cooling system vo...

Страница 11: ...rotz Netztrennung kann an den Klemmen 12 13 14 16 17 eine Spannung von 250VAC anliegen 2 4 V s i g n a l s i g n a l 2 3 4 5 _ 2 4 V s i g n a l 6 7 2 4 V s i g n a l 2 4 V s i g n a l 1 8 9 pw m 10 1...

Страница 12: ...iveau Level content ohmic load Ohmic load resistance option not applicable pressure Pressure pwm Impulse water meter optional ps Pressure switch level switch min level top up pump optional refill drai...

Страница 13: ...l wire 1 8 Signal wire level sensor 1 10 Markings for pump and valve connection 1 4 Lifting hook load suspension for transport 1 9 Lockshield valve for condensate drainage 2 Connection assembly pre in...

Страница 14: ...FM 018 V01 15 3 6 3 16 3 16 3 9 3 22 3 19 3 14 3 8 3 7 3 2 3 5 3 14 3 9 3 2 3 1 3 12 3 10 3 8 3 7 A B 3 1 3 13 3 11 MP M 2 50 MM Fig FM 018 V01 15 3 22 3 19 3 3 3 16 3 14 3 2 3 23 3 1 3 9 3 12 3 10 3...

Страница 15: ...22 3 19 3 3 3 9 3 14 3 16 3 1 3 2 3 12 3 10 3 8 3 7 3 13 3 11 3 8 3 7 DP10 1 50 D10 3 22 3 19 3 3 3 2 3 1 3 14 3 9 3 16 3 12 3 10 3 8 3 7 MP20 2 50 M20 3 4 3 16 3 9 3 14 3 22 3 19 3 3 3 9 3 14 3 16 3...

Страница 16: ...18 3 21 DP60 1 50 D60 3 22 3 20 3 2 3 16 3 1 3 14 3 9 3 12 3 10 3 8 3 3 3 7 MP80 1 50 M80 3 22 3 19 3 3 3 2 3 16 3 14 3 1 3 9 3 12 3 10 3 8 3 7 3 4 3 1 3 14 3 16 3 2 3 9 3 13 3 11 3 8 3 7 3 18 3 21 3...

Страница 17: ...eted LED green on The terminal is on the SPC is connected to the SPC terminal LED red on system error identical to pos 23 16 Microfuse F1 16A T equipment protection 17 Microfuse F2 400 mA T additional...

Страница 18: ...21 SPCx hw 1 2 Fig FM 027 V01 15 Screw type cable connectors Standard equipment level Screw type cable connectors Maximum equipment level ENG...

Страница 19: ...und on which it is erected do not use any sort of fastening which can adversely affect the vessel e g sinking the feet into concrete or lime welding of the vessel or its feet clamps and ties on the bo...

Страница 20: ...is required in the vicinity of the Flamcomat equipment Install a drain funnel and if necessary a drain pipe for the backflow preventer When a discharge pipe is connected to the safety valve the conne...

Страница 21: ...ppendix 3 The mains connection to be provided via a CEE plug socket combination with load switching ability It should be a snap on type to avoid unintended disconnections For units with a total rated...

Страница 22: ...red language in point 4 of the main menu Depending on the inital configuration in the start menu Point 9 5 and 9 6 will appear instead of 9 7 Then the Flamcomat basic vessel shall be selected based up...

Страница 23: ...e vessel draining and re filling later in this document Example 1 Max design temp 50 C Max fill level 92 Water feed top up 12 Min design temp 10 C Example 3 Max design temp 25 C Max fill level 92 Wate...

Страница 24: ...unit pumps valves not ON Vessel content 0 error min priming water ON error no 19 10 top up valve 230v self monitoring ON No impulse water meter top up time 1 minute Gas sensor enabled degasification...

Страница 25: ...gassing Interval assignment 7 5 Clarification of menu icons Vessel calibration with value outside of the upper range empty vessel rule out malfunctions align vessel repeat calibration Vessel calibrati...

Страница 26: ...Quantity has been used up potential errors Notes Error no 55 61 31 consequential error error no 19 Valve zero potential on Valve zero potential on Pump 230V 1 on Pump 230V 1 on Signal 230V 1 on Signa...

Страница 27: ...s of incorrect set up conditions are incorrect or no longer applicable design outdated equipment incorrect installation and inadmissible operational parameters Group error message menu line no Error d...

Страница 28: ...or no 8 execution without top up feature insufficient initial filling or as consequence of error no 22 27 check top up functioning leaks in equipment system lay out if necessary re fill manually bewar...

Страница 29: ...r OFF when error is resolved and reset 30 minutes 15 Motor runtime of motor 2 exceeded see error no 15 30 minutes 16 8 4 8 Motor protection Off SPCx lw no current value after signal Motor ON 0 0 A SPC...

Страница 30: ...alve in incorrect position or not functioning properly motor 3 1 with insufficient or defective pump capacity Exception Signal line is not installed or is missing water meter without function check el...

Страница 31: ...After long periods of downtime If this downtime was planned or scheduled turn OFF the control unit and close off the lockshield valves to the system and the isolating valve to the top up line After th...

Страница 32: ...s check the exterior for damage deformation or corrosion and restore to operational readiness Safety valve 3 16 Function check To be carried out manually by trained and certified personnel This requir...

Страница 33: ...p connections should be closed off Caution water areas should first be made pressureless and empty when the destination or re use of system water should be designated in conformity with the applicable...

Страница 34: ...ale N de s rie litres bar bar Type Typ Serial No Serien Nr Nominal volume Nenninhalt Permissible working overpressure Zul ssiger Betriebs berdruck Test overpressure Pr f berdruck Permissible working t...

Страница 35: ...generator Supply temperature 105 C 1 Return temperature 70 C Minimum pressure limiter 2 Lockshield valve with draining Fig FM 041 V01 15 Main vessel Flamcomat starter Distance system supply system dis...

Страница 36: ...165 35 27 200 484 600 1560 1081 1 165 31 42 300 600 600 1596 1451 1 165 41 56 400 790 790 1437 1293 1 165 62 76 500 790 1587 1 165 70 600 790 790 1737 1653 1 165 77 97 800 790 2144 1 165 92 1000 790 2...

Страница 37: ...1 1 4 F 1 2 29 DP 2 3 50 D02 G3 974 603 452 1 M 1 1 4 F 1 2 45 DP 10 1 50 D10 G3 974 583 452 1 M 1 1 4 F 1 2 61 DP 20 2 50 D20 G3 974 620 446 1 M 1 1 4 F 1 2 61 DP 60 1 50 D60 G3 974 594 444 1 M 1 1...

Страница 38: ...den M10 1 50 M20 2 50 M02 9 9 M02 6 0 M02 4 5 Setting values Operating pressure P A bar Fig FM 045 V01 15 Setting values manual regulated valve M02 after pump see paragrapgh Component parts equipment...

Страница 39: ...4 0 75 16 IP54 MP 20 2 50 M20 G3 230 V 1 N PE 50 Hz 7 2 1 1 16 IP54 MP 60 1 50 M60 G3 230 V 1 N PE 50 Hz 7 4 1 1 16 IP54 MP 80 1 50 M80 G3 400 V 3 N PE 50 Hz 3 4 1 5 16 IP54 MP 100 1 50 M100 400 V 3...

Страница 40: ...INS Connector x1 Connector x1 Connector x1 Sockets x2 Sockets x2 Sockets x2 bl ye gn bn bl ye gn bn bl ye gn bn sw 1 sw 2 sw 3 ye gn sw 1 sw 2 sw 3 ye gn Connector x1 Connector x1 Sockets x2 Sockets x...

Страница 41: ...ebene Gegenstand der Erkl rung erf llt die einschl gigen Harmonisierungsrechtsvorschriften der Union Machinery Directive Maschinenrichtlinie 2006 42 EC Pressure Equipment Directive Druckger te Richtli...

Страница 42: ...No part of this publication may be reproduced or published in any way without explicit permission and mention of the source The data listed are solely applicable to Flamco products Flamco B V shall a...

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