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MSE6-E2M

Energy efficiency module

Operating instruc-

tion

8163321

2022-08d

[8163323]

Содержание MSE6-E2M

Страница 1: ...MSE6 E2M Energy efficiency module Operating instruc tion 8163321 2022 08d 8163323...

Страница 2: ...Translation of the original instructions EtherCAT EtherNet IP PI PROFIBUS PROFINET are registered trademarks of the respective trade mark owners in certain countries...

Страница 3: ...22 5 2 3 Selectable input data function 27 6 Mounting 28 7 Installation 31 7 1 Pneumatic installation 31 7 2 Electrical installation 31 7 2 1 Connecting elements 32 8 Commissioning 33 8 1 Safety 33 8...

Страница 4: ...meterisation 57 9 2 Notes on parameterisation 58 9 3 Overview of module parameters 59 9 4 Modifiable module parameters 61 9 5 Read only module parameters 68 9 6 Parameterisation examples 68 9 6 1 Auto...

Страница 5: ...in When the input pressure is shut off the functioning of the system means that a residual pressure of 0 1 MPa 1 bar 14 5 psi may remain at the output Comply with the handling specifications for elect...

Страница 6: ...ed in front of a safety valve the design of the layout must not impair the intended operation of the safety valve and of the system possibly by installation of additional safety measures 2 4 Training...

Страница 7: ...let 2 Sensor module 3 Shut off valve 4 Bus node here CPX FB43 5 System supply 6 Earth terminal 7 Pneumatic port 1 compressed air inlet 8 Wall bracket 9 Module common error LED The energy efficiency mo...

Страница 8: ...inal cross section of 5 mm2 with cable lug in accordance with DIN 46234 4 6 Alternatively earthing straps are manufactured in a bare or tin plated design in accordance with DIN 46444 or in accordance...

Страница 9: ...al bonding of functional earth FE 6 External fuses 7 Separately switchable actuator power supply 4 3 Display components Module common error LED The module common error LED is located on the top of the...

Страница 10: ...iency module measures the pressure curve over time Even in well serviced systems the pressure falls continuously due to leakages The fewer leakages the system has the slower the pressure drop will be...

Страница 11: ...utputs and parameters m is the module number that is based on the address position of the energy efficiency module in the overall CPX system and has the fixed value m 1 5 1 1 Flow rate Input signal Th...

Страница 12: ...P8 4 8 5 and flow rate standard P8 6 8 7 parameters If there is a change to the unit flow rate or unit flow rate standard parameters the measured consumption value is reset to the value 0 If there is...

Страница 13: ...used to compare the measured pressure value with the upper pressure limit value Pm 13 14 parameter When the time set in the monitor limit values startup Pm 7 parameter has elapsed and limit value mon...

Страница 14: ...sure change sample time P2 is calculated DP2 P2 t P2 t DT t current measuring point The start of the measuring cycle to calculate the pressure change is automatically synchronised with the activation...

Страница 15: ...3 P2 t2 DP2 P2 t5 P2 t4 DP2 P2 t6 P2 t5 t DP2 P2 t7 P2 t6 DP2 signal extension for DT synchronisation from t t4 DP2_OGR Amount of pressure change ABS DP2 t No ABS DP2 calculation Diagnostics message t...

Страница 16: ...ked for permissible values on input In the event of an error the corresponding error message is output if parameterisation error monitoring is activated Pm 0 7 1 2 3 4 5 Fig 7 Block diagram of the pre...

Страница 17: ...automatic blocking function is activated when the auto blocking control bit output Am 0 1 is activated and the blocking control bit output Am 0 0 is inactive In this state the measured flow value is...

Страница 18: ...he pressurise control bit output Am 0 2 Detection of a rising edge resets the timer to the RESET status once only Automatically controlled blocking remains active Level controlled deactivation of the...

Страница 19: ...ve can be controlled by the user or if activated accordingly automatically If the auto blocking control bit output Am 0 1 has been deactivated the shut off valve is switched directly with the blocking...

Страница 20: ...ter P31 32 Auto blocking timer The status of the auto blocking timer is determined by the following input variables If the parameterised auto blocking low flow limit value P19 20 is not reached a comp...

Страница 21: ...ng delay parameter 5 Parameterisation diagnostics errors param eter 6 Actuator power supply diagnostics param eter 7 Blocking control bit output 8 Auto blocking control bit output 9 Pressurise control...

Страница 22: ...t data 5 2 2 Description of the input data and output data The input words and output words of all input data and output data are shown in the Motorola format MSB LSB If the control system uses a diff...

Страница 23: ...ive signal edge 0 no change in status with static signal level default 1 no change in status with static signal level Consumption measurement output data Data bit B12 has the following values 0 consum...

Страница 24: ...w rate standard and limited to max 65535 16 bit value independently of the parameterised unit The default value of the unit consumption module parameter is l the default value of the unit flow rate st...

Страница 25: ...ord Em 2 Pressure P2 Pressure P2 Input value bar kPa mbar psi 10 0 0 0 0 1 100 1000 145 4 400 4000 580 7 36 736 7360 1067 14 1400 14000 2030 Tab 9 Unit dependent pressure values The pressure measureme...

Страница 26: ...the module consumption measurement and blocking function of the shut off valve is sent to the higher order controller as the input word 2 bytes 16 bits Data format of input word 16 bits right justifi...

Страница 27: ...the following cases The address is identical Read in the valid data from input word Em 5 The addresses are identical Em 4 B15 ERR 1 The set address is not available Set the valid address value The add...

Страница 28: ...ss of the input value shown B15 Error bit ERR 1 invalid unsupported address D0 D15 16 bit input data field MSB LSB Most significant bit least significant bit Tab 14 Data format of the input word Em 4...

Страница 29: ...cal assembly Prerequisite the mounting surface is flat and can support the weight of the product 1 Adjust the product to a vertical position 5 2 Mount the product using the mounting brackets and 2 scr...

Страница 30: ...5 45 55 62 7 Type B2 B7 Connection technology CPX FB13 150 100 Depending on the bus node additional space for the con nection technology is required for mounting CPX FB36 145 86 CPX FB37 145 86 CPX FB...

Страница 31: ...he unit must be powered by a power source that fulfils the requirements of an energy limited circuit in accordance with IEC 61010 1 EN 61010 1 NOTICE Damage to internal electronics Damage to component...

Страница 32: ...ely 7 2 1 Connecting elements Bus node The energy efficiency module has one of the following bus nodes CPX FB13 PROFIBUS connection 8 3 1 Interfaces and display components CPX FB36 EtherNet IP connect...

Страница 33: ...on With preset parameters and applied input pressure P1 the shut off valve automatically switches to the pressurise state in the following cases Switch off of the operating voltage or the load voltage...

Страница 34: ...rgy efficiency module can be adapted to various requirements You can carry out important settings as follows with the DIL switch directly on the bus node with parameterisation The energy efficiency mo...

Страница 35: ...ode see the documentation on the bus account 1 Applicable documents 8 3 1 Interfaces and display components Interfaces and display components on the bus node CPX M FB13 1 2 3 4 5 Fig 18 Interfaces and...

Страница 36: ...node CPX M FB13 Socket Sub D PIN IP65 plug connector PROFIBUS DP Designation 1 Shield Connection to functional earth 2 n c Not connected 3 B R D TxD P Receive transmit data P 4 CNTR P Repeater contro...

Страница 37: ...o retaining screws initially by hand and then to 0 5 Nm 10 1 2 3 4 5 6 7 Fig 20 Festo plug FBS SUB 9 GS DP B 1 Hinged lid with inspection window 2 Blanking plug if connection unused 3 Clamping clip fo...

Страница 38: ...DIL switches Operating mode The energy efficiency module only supports the Remote I O operating mode PROFIBUS address Diagnostics mode 1 Switch off the power supply 2 Unscrew the retaining screws of...

Страница 39: ...n the OFF position DIL switch 1 Description DIL 1 1 OFF DIL 1 2 OFF Factory setting Remote I O operating mode All the functions of the energy efficiency module are controlled directly by the PROFIBUS...

Страница 40: ...bout the energy efficiency module will be sent to the master system Tab 23 Setting station number and diagnostic mode DIL switch 3 Example for setting station number 23 and activating device related d...

Страница 41: ...ation required to integrate the module into the higher order controller Device description file www festo com sp Setting up automation project and controller 1 Start the controller software 2 Create a...

Страница 42: ...ine of the PROFIBUS system PROFIBUS Additional Field Devices Valves Festo CPX Terminal 2 Select the PROFIBUS address station number corresponding to the DIL switch settings on bus node 3 Insert the bu...

Страница 43: ...the energy efficiency module can be created using the software Festo Maintenance Tool CPX FMT 8 4 4 Commissioning and configuration 8 4 1 Interfaces and display components Interfaces and display compo...

Страница 44: ...work is connected at the bus node CPX FB36 with the following connection technology Connection technology Network connectors 2 sockets M12 D coded 4 pin according to IEC 61076 2 NECU M S D12G4 C2 ET p...

Страница 45: ...and malfunctions due to incorrect handling Observe the handling specifications for electrostatically sensitive devices You can set the following parameters with the DIL switches The mode of operation...

Страница 46: ...module are controlled directly by the controller or by a higher level PLC DIL 1 1 ON Not supported The 1 1 DIL switch element must be in the OFF position Tab 30 Setting the operating mode with DIL swi...

Страница 47: ...IL 3 1 3 8 OFF Dynamic saved addressing All DIL switches in the OFF position factory setting When switched on the energy efficiency module receives a dynamic or stored IP address via DHCP BOOTP 1 2 3...

Страница 48: ...put addresses output addresses Basic addressing rules Bus node The bus node occupies 0 inputs and 0 outputs if the diagnostics mode is not active Active status bits occupy 8 input bits An active I O d...

Страница 49: ...imported into a new project as an Ethernet module Integrating the configuration into an existing automation project 1 Copy the imported Ethernet module by right clicking on Ethernet Modul under Ethern...

Страница 50: ...lements of the bus node mentioned and provides an overview of the configuration and commissioning with this bus node For detailed information on the bus node see the documentation on the bus account 1...

Страница 51: ...3 Parameterisation modified or force active Tab 35 LED displays 8 6 2 Using the memory card The memory card is used as a carrier of configuration data for PROFINET addressing and thus simpli fies bus...

Страница 52: ...designed for Ethernet cables with a diameter of 6 8 mm The FBS RJ45 PP GS plug is designed for Ethernet cables with a diameter of 5 8 mm Network connections on the bus node CPX M FB43 The network por...

Страница 53: ...6 4 Setting DIL switches You can set the following parameters with the DIL switches The operating mode The energy efficiency module only supports the Remote I O operating mode in conjunction with the...

Страница 54: ...ch 2 DIL switch 2 Setting operating mode in remote I O operating mode DIL 2 1 OFF DIL 2 2 OFF factory setting The E A Diagnose Interface and status bits are switched off or the diagnostics mode is set...

Страница 55: ...bits and 16 output bits Network The address assignment of the inputs does not depend on the address assignment of the outputs Addressing is carried out in bytes Device description file GSDML file A de...

Страница 56: ...g a PROFIBUS network 1 Open the Properties dialogue Right click on the interface e g select X2 and Object Proper ties 2 Switch to the General tab 3 Click the Properties button to open the Properties E...

Страница 57: ...M Tab 41 Normal operating status of the energy efficiency module with bus node CPX M FB44 LEDs TP1 and TP2 light when the port is in use On means that the network connection is OK The M LED lights or...

Страница 58: ...phase or during troubleshooting 4 Service interface 9 2 Notes on parameterisation This documentation describes the module parameters of the energy efficiency module For a detailed description of the s...

Страница 59: ...7 Set the desired unit in the unit pressure module parameter Set upper and lower limit values in the limit values module parameter if required 3 Activate the monitoring for parameterisation errors in...

Страница 60: ...upper limit value n 4828 m 64 13 14 Pm 13 14 upper limit value pressure n 4828 m 64 15 16 Pm 15 16 pressure change upper limit value n 4828 m 64 17 18 Pm 17 18 auto blocking delay time n 4828 m 64 19...

Страница 61: ...owing The error is sent to the bus node The error is displayed via the module error LED Bit Meaning 0 Monitoring SCS short circuit overload sensor supply 1 Monitoring SCO short circuit overload output...

Страница 62: ...been switched on during which the limit value monitoring is deactivated Bit Bit 0 7 limit value monitoring startup Values Meaning 0 0 s 1 3 s 2 5 s 3 10 s default 4 30 s 5 60 s 6 120 s 7 300 s 8 255...

Страница 63: ...Unit pressure All other bits are reserved Bit 1 0 Value Meaning 0 0 0 mbar default 0 1 1 kPa 1 0 2 psi 10 1 1 3 Not permissible Comment If parameter monitoring is active Pm 0 7 invalid values will res...

Страница 64: ...828 m 64 8 m module number 1 Description Sets the flow rate standard for all flow related and consumption related data Bit Bit 6 7 flow rate standard All other bits are reserved Bit 7 6 Value Meaning...

Страница 65: ...e unit is changed the data for the critical limits is not changed and may need to be adjusted separately Module parameter upper limit value flow rate Function number 4828 m 64 11 low byte 4828 m 64 12...

Страница 66: ...pper pressure limit value module parameter Module parameter upper limit value pressure change Function number 4828 m 64 15 low byte 4828 m 64 16 high byte m module number 1 Description An upper limit...

Страница 67: ...activated with an appropriately set output data bit 5 2 2 1 Output word Am 0 module control Tab 55 Auto blocking delay time module parameter Module parameter auto control flow rate limit value Functio...

Страница 68: ...more often than 65535 times the parameter remains at this value This parameter can only be read Tab 57 Module time of operation module parameter Module parameter shut off valve switching cycles Shut...

Страница 69: ...set the parameters for the automatic blocking function correctly the following information of the downstream system is required Minimum flow rate in production operation The system in pneumatic and e...

Страница 70: ...underrun of the flow rate limit value the module should switch to the blocking state 4 After automatic blocking switch the module back to the pressurise state The module has switched automatically to...

Страница 71: ...to increase the value for the pressure change sample time parameter 8 Specify the derived value with an added safety tolerance for the upper limit pressure change parameter This will avoid unwanted er...

Страница 72: ...ters can be found in the CPX system description 1 Applicable documents 10 Malfunctions 10 1 Diagnostics The energy efficiency module offers comprehensive options for diagnostics and error handling The...

Страница 73: ...diagnostics with the network via the I O diagnostics interface Internal diagnostics data can be read via the I O diagnostics interface In this way detailed diagnostic information can be accessed even...

Страница 74: ...are used to display group diag nostic messages global error messages Access to the status bits is via 8 internal inputs I O diagnostics interface system diagnostics The I O diagnostics interface is a...

Страница 75: ...means that the system error LED flashes according to the higher priority the number of the error with the higher priority will be entered in the system diagnostic data under function number 1938 erro...

Страница 76: ...imit values Tab 53 Upper pressure limit value module param eter Em 2 Upper pressure limit value exceeded Check pressure Check parameterised limit value If necessary adjust the diagnostics limit values...

Страница 77: ...nored The module operates internally with the last valid parameter values Em 0 An error has occurred in the set ting of the upper limit value flow rate parameter Check parameterisation and param eteri...

Страница 78: ...er values entered will be ignored The module operates internally with the last valid parameter values Em 0 Em 3 Monitor limit values startup Unit pressure Unit flow rate Unit Consumption Flow standard...

Страница 79: ...6 Severity level 1 Shock part 2 27 Severity level 1 1 Plug connector inserted or fitted with protective cap 2 Explanations of the severity levels table below Tab 64 Technical data general Vibration l...

Страница 80: ...bricated operation not possible Temperature of medium C 0 50 Flow rate Standard nominal flow rate 1 2 In main flow direction l min 4500 measured at p1 0 6 MPa 6 bar 87 psi and p2 0 5 MPa 5 bar 72 5 ps...

Страница 81: ...0 1 bar 1 psi 14 5 Residual pressure MPa 0 1 bar 1 psi 14 5 1 FS percentage of the measurement value range end value full scale 2 Typical accuracy under nominal conditions 0 6 MPa 6 bar 87 02 psi 23...

Страница 82: ...2M Undervoltage diagnostic message trigger level without hysteresis V 15 17 Cable length m Max 30 Electromagnetic compatibility Interference emission Declaration of conformity www festo com Immunity t...

Страница 83: ......

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