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Contents

DIAGNOSIS AND
ERROR TREATMENT

5-1

5.1

SUMMARY OF DIAGNOSTIC
POSSIBILITIES

5-3

5.2

ON-THE-SPOT DIAGNOSIS

5-4

LED displays

5-4

Field bus node

5-4

Valves

5-6

Input/output modules

5-8

5.3

TESTING THE VALVES

5-9

Starting the test routine

5-10

Stopping the test routine

5-10

5.4

STATUS BITS

5-11

Position of status bits

5-13

5.5

DIAGNOSIS VIA THE
FIELD BUS (with XTEL)

5-14

General 5-14
System bits and system words

5-15

STATUSA Module diagnosis

5-16

Validity of the inputs (”RD” register)

5-18

XTEL Diagnosis tools (Setting tools) 5-19

5.6

DIAGNOSE VIA
FIELD BUS (ORPHEE)

5-20

System diagnosis

5-20

Evaluating the error word of
the input table

5-24

5.7

ERROR TREATMENT

5-21

Short circuit/overload at
an output module

5-21

VIFB16 - 03/05 5. Diagnosis/error treatement

5-2

0506b

Содержание FB16

Страница 1: ...rminal type 03 05 Electronics Manual Field bus connection FB16 Only valid in agreement with the printed documentation accompanying the product Compare this edition code Field bus protocols FIPIO stand...

Страница 2: ...VIFB16 03 05...

Страница 3: ...opying distribution and utilization of this document as well as the communication of its contents to others without expressed authoriza tion is prohibited Offenders will be held liable for the payment...

Страница 4: ...Order no 164222 Title MANUAL Designation P BE VIFB16 03 05 GB VIFB16 03 05 II 0506b...

Страница 5: ...3 System structure 1 3 Type 03 Description of components 1 5 Type 05 Description of components 1 9 Description of the functions 1 11 Chapter 2 FITTING 2 1 2 1 FITTING THE COMPONENTS 2 3 Input output m...

Страница 6: ...9 Setting the field bus address connection point 3 11 Setting HOLD STOP error reaction of the outputs 3 13 3 2 1 Type 03 Connecting the operating voltages 3 14 3 2 2 Type 05 Connecting the operating v...

Страница 7: ...UE CONTROLERS XTEL SOFTWARE 4 19 4 2 1 General notes on configuring for valve terminals 4 19 Field bus address Connecting point 4 19 FIPIO standard profile for Festo valve terminals 4 21 4 2 2 Install...

Страница 8: ...3 2 Commissioning under ORPHEE APRIL controllers 4 42 Software version required 4 42 Selecting the controller and the processor 4 42 Entering the valve terminal 4 43 Configuring valve terminals 4 44...

Страница 9: ...ition of status bits 5 13 5 5 DIAGNOSIS VIA THE FIELD BUS with XTEL 5 14 General 5 14 System bits and system words 5 15 STATUSA Module diagnosis 5 16 Validity of the inputs RD register 5 18 XTEL Diagn...

Страница 10: ...raphs A 8 Calculating with a formula A 10 EXAMPLES OF CIRCUITRY A 12 Operating voltage connection type 03 A 12 Operating voltage connection type 05 A 13 4 input module PNP A 14 8 input module PNP A 15...

Страница 11: ...ns of the input modules Use the valve terminals only as follows as designated in the instructions in technically faultless condition without any modifications The specified limit values for pressures...

Страница 12: ...techni cians who are trained in control and automat ion technology and who have experience in installing commissioning programming and diagnosing programmable logic controllers PLC and field bus syste...

Страница 13: ...nction is made between the following instructions WARNING This means that personal injury or damage to property may occur if these instructions are not observed CAUTION This means that damage to prope...

Страница 14: ...ted actuators High electric voltage or undefined switching states of the electronic components which affect the connected circuits Electrostatically vulnerable components which will be destroyed if th...

Страница 15: ...ric I Os Node Field bus node Valve sub base S sub base D sub base ISO sub base Pneumatic sub base for valves For two single valves type 03 MIDI MAXI For two double solenoid valves or mid position valv...

Страница 16: ...tion of the controller and the addressing of the valve terminals for the following control addressing systems The following diagram represents an excerpt of available master modules for the FIPIO fiel...

Страница 17: ...1 SYSTEM SUMMARY VIFB16 03 05 1 User instructions 0506b 1 1...

Страница 18: ...STEM SUMMARY 1 1 1 1 SYSTEM SUMMARY 1 3 System structure 1 3 Type 03 Description of components 1 5 Type 05 Description of components 1 9 Description of the functions 1 11 VIFB16 03 05 1 User instructi...

Страница 19: ...e following example with TSX7 FIPIO field bus Programming terminal FTX 507 TSX7 TBX Modules TSX17 Valve terminal type 03 MIDI MAXI valves and electric modules further field bus slaves Valve terminal t...

Страница 20: ...ty in system structure due to separation of controller and machine valves already fitted wired pilot valve solenoid coils central compressed air supply central exhaust device already tested A field bu...

Страница 21: ...5 2 single solenoid valves 5 2 double solenoid valves 5 3 mid position valves exhausted pressurized blocked blanking plates S Auxiliary pilot air 5 Pneumatic MIDI or MAXI modules pressure supply with...

Страница 22: ...LED per input Input socket for two electrical inputs Two green LEDs one LED per input Node with LEDs and field bus interface detailed description in the Chapter Installation Right hand end plate Fuse...

Страница 23: ...s per valve solenoid Manual override for valve coils status per valve solenoid Valve location inscription field nameplate Unused valve location with blanking plate Common pneumatic tubing connections...

Страница 24: ...solenoid coil Manual override per valve solenoid coil Valve location inscription field signs Unused valve location with blanking plate Common pneumatic tubing connections Work connections 2 per valve...

Страница 25: ...with opening for additional earth connection 4 Adapter plate for pneumatic modules sub bases as per ISO5599 I sizes 1 and 2 5 Pneumatic modules sub bases to be fitted with Pneumatic valves as per ISO...

Страница 26: ...8 9 10 11 12 Node with LEDs and field bus interface detailed description see chapter Installation Fuse for inputs sensors pin 1 Adapter module Operating voltage connection of valve terminal type 05 Fu...

Страница 27: ...ther slaves via the bus interface adaption to the field bus baud rate and protocol of the control system control of the terminal periphery 1 4 2 4 2 1 Compressed air Work air Electric signal flow Inco...

Страница 28: ...coils On the individual pneumatic modules the work connections 2 and 4 have been provided for each valve location The common channels on the pneumatic end plate or specific intermediate air supply mo...

Страница 29: ...2 FITTING VIFB16 03 05 2 Fitting 0506b 2 1...

Страница 30: ...t modules 2 4 End plates 2 6 Hat rail clamping unit type 03 2 8 2 2 TYPE 03 FITTING THE VALVE TERMINAL 2 9 Wall fitting type 03 2 9 Hat rail fitting type 03 2 10 2 3 TYPE 05 FITTING THE VALVE TERMINAL...

Страница 31: ...t of the connected actuators undefined switching states of the electronic components CAUTION The components of the valve terminal contain elements which are liable to damage by electrostatic charges D...

Страница 32: ...IDI valve solenoid coils must not be bent they are not protected against alternate bending i e they will break off when bent backwards Please observe also the fitting instructions in the packet in the...

Страница 33: ...last module before the end plate Do not fit more than 12 electric modules Fit the modules as follows Fit a new seal on the right hand contact sur face facing the node Fit the module as shown below Sea...

Страница 34: ...ping unit The right hand end plate of the ISO valve terminal is sufficiently grounded via the screw connections and pre fitted spring contacts of the sub bases There are different types of right hand...

Страница 35: ...nd 05 Connect the left hand end plate conductively to the other components via the spring contacts which are already fitted Instructions on grounding the complete valve terminal are to be found in the...

Страница 36: ...agram Before fitting ensure that the fastening surfaces are clean cleaned with spirit the flat head screws are tightened 6 After fitting ensure that the levers are secured with a retaining screw 7 1 R...

Страница 37: ...resonances Proceed as follows Calculate the weight of the terminal weigh or estimate General rule Make sure that the fastening surface can car ry this weight Fasten the terminal with four M6 screws as...

Страница 38: ...e hat rail clamping unit against unintentional loosening opening PLEASE NOTE If fitted in a horizontal position and with a non vibrating load the hat rail clamping unit need not to be fastened with sc...

Страница 39: ...rminal on both sides against tilting or slipping with the hat rail clamping unit see diagram below If the terminal is fitted in a sloping position or at a point subjected to vibration use two screws 7...

Страница 40: ...ances Proceed as follows Calculate the weigh of the terminal weigh or estimate General rule Make sure that the fastening surface can carry this weight ISO size 1 ISO size 2 Sub base 4 valve locations...

Страница 41: ...ack of the right hand end plate with M10 thread blind hole 3 supporting angles for I O modules see fitting instructions supplied with the angles The ISO valve terminal can be fitted as desired Use was...

Страница 42: ...VIFB16 03 05 2 Fitting 2 14 0506b...

Страница 43: ...3 INSTALLATION VIFB16 03 05 3 Installation 0506b 3 1...

Страница 44: ...ng the field bus address connection point 3 11 Setting HOLD STOP error reaction of the outputs 3 13 3 2 1 Type 03 Connecting the operating voltages 3 14 3 2 2 Type 05 Connecting the operating voltages...

Страница 45: ...nic components pin 1 power supply to the outputs valves pin 2 You thereby avoid uncontrolled movements of loose tubing undesired movements of the connected actuators undefined switching states of the...

Страница 46: ...med to be known Cable selection field bus cable The field bus cable is a shielded twisted pair wire Please consult the PLC manual for the controller for the type of cable to be used Cable selection op...

Страница 47: ...owing chapters for the pin assignment When you have selected suitable cables con nect the Festo plug sockets according to steps 1 7 below 1 Open the plugs sockets as follows see diagram Power supply s...

Страница 48: ...7 Bus cable socket PG 7 9 or 13 5 3 Remove 5 mm of insulation from the end of the cable 4 Fit the strands with cable end sleeves 5 Connnect the ends of the cables 6 Insert the connection part onto th...

Страница 49: ...e tubing undesired movements of the connected ac tuators undefined switching states of the electronic components CAUTION The components of the valve terminal contain elements which are liable to damag...

Страница 50: ...to the internal PC bo ards via the operating voltage cable It cannot therefore be removed completely POWER BUS I O ERR NET ERR 24VDC FUSE 2A Red LED Green LED Power supply connection Plug for field bu...

Страница 51: ...clamped Tighten the Philips screws in the cover in diagonally opposite sequence Configuring the valve terminal There are four PC boards in the node Board 2 contains two LEDs and two plugs for the cab...

Страница 52: ...connection point Shield Board 1 Configuration selector switches HOLD STOP Board 2 Plug for operating voltage connection Green LED Board 4 Board 3 Green LED Red LED Fig 3 3 Connection display and opera...

Страница 53: ...eld bus address set PLEASE NOTE Field bus addresses may be assigned only once per field bus module Address 0 reserved for the controllers Address 63 reserved for the programming terminal Proceed as fo...

Страница 54: ...62 1 62 Fig 3 5 Field bus addresses which can be set Recommendation Assign the station addresses station numbers in ascending order and adapt them to the machine structure of the system Address selec...

Страница 55: ...e set as follows DIL Switch Error reaction of outputs STOP HOLD Factory setting Fig 3 6 Setting HOLD STOP DIL switch 1 Error reaction OFF STOP mode All outputs will be switched off if there is an erro...

Страница 56: ...isolation of the operating voltage as per IEC DIN EN 60204 1 By the use of PELV circuits protection against electric shock protection against direct and indirect contact is guaranteed in accordance w...

Страница 57: ...1 DC 24 V tolerance 25 external fuse recommended max 3 15 A the operating voltage for the outputs of the valves and the outputs of the output modules pin 2 DC 24 V tolerance 10 external fuse max 10 A...

Страница 58: ...e permitted tolerances even during full opera tion Recommendation Use a closed loop power unit Calculate the complete current consumption according to the following table and select both a suitable po...

Страница 59: ...e manufacturer specifications Current consumption of electronic components node and inputs pin 1 max 2 2 A Current consumption of outputs type 03 pin 2 24 V 10 Number of MIDI valve coils simultaneousl...

Страница 60: ...of sufficient cross section to the left hand end plate if the valve terminal is not mounted on an earthed machine stand Make sure that the housing of the valve terminal and the earth cable at pin 4 ha...

Страница 61: ...external 10 A fuse the supply to the electronic components and inputs should be fused externally with 3 15 A against short circuit overload recommenda tion the common tolerance of DC 24 V 10 must be...

Страница 62: ...g cable for potential compensation of earth connections External fuses 10 A 0 V 3 15 A DC 24V 10 24 V Fuse for inputs sensors 2 A EMERGENCY STOP AC 230 V Fig 3 10 Example connecting a common 24 V supp...

Страница 63: ...isolation of the operating voltage as per IEC DIN EN 60204 1 By the use of PELV circuits protection against electric shock protection against direct and indirect contact is guaranteed in accordance w...

Страница 64: ...ponents and the input modules pin 1 DC 24 V tolerance 25 external fuse recommended with max 3 15 A the outputs of the valves and of the output modules pin 2 DC 24 V tolerance 10 external fuse max 10 A...

Страница 65: ...l opera tion Recommendation Use a closed loop power unit Calculate the complete current consumption according to the following table and select both a suitable power unit and cable cross section Avoid...

Страница 66: ..._x 0 010 A Sensor supplies _____x_____ A see manufacturer specifications Current consumption of electronic components Node and inputs pin 1 max 2 2 A Current consumption of outputs type 05 pin 2 24 V...

Страница 67: ...t the housing of the valve terminal and the earth cable at pin 4 have the same potential and that no equalizing currents flow Connect an earth cable of sufficient cross section to the left hand end pl...

Страница 68: ...h 3 15 A against short circuit overload recommenda tion that the operating voltage of the sensors is separately fused 2 A that the operating voltage of the valves is separately fused 4 A slow blowing...

Страница 69: ...ensation of earth connections 10 A 0 V 3 15 A DC 24V 10 Connected adapter cable Operating voltage connection AC 230 V EMERGENCY STOP External fuses Fuse for valves 4 A 24 V Fig 3 14 Example connecting...

Страница 70: ...the continuing field bus cable The signal cables of both plugs are connected internally with each other This permits two types of connections Connecting the field bus cable with a T adapter only one...

Страница 71: ...CC4 Connection per Tap junction TSX FP ACC4 Fig 3 15 Connection variants for field bus Festo Field bus connecter PG 7 9 or 13 5 Serial connection FIPIO incoming FIPIO outgoing BUS ACC4 Variation of co...

Страница 72: ...onnect the field bus cables to the appropriate pins of the bus cable socket Please observe also the connection instructions in further diagrams as well as the instructions in the PLC manual for your c...

Страница 73: ...al Pin assignment Connection per branch cable Drop cable Example TAP ACC4 Trunk cable TSX FP CA xxx Drop cable TSX FP CC xxx ACC4 TAP junction TSX FP ACC4 Fig 3 17 Notes on connection FIPIO Telemecani...

Страница 74: ...tage that an ACC4 connecting sock et must always be used With serial connec tion of the valve terminal the ACC4 is not required In this case however note the following separating the valve terminal fr...

Страница 75: ...al Connection per branch cable Serial connection Example Telemecanique Connect the terminating resistor to the tap junction Terminating resistor cannot be attached Trunk cable TSX FP CA xxx Drop cable...

Страница 76: ...off the compressed air supply the power supply to the electronic components pin 1 the power supply to the outputs valves pin 2 You thereby avoid uncontrolled movements of loose tubing undesired movem...

Страница 77: ...c INPUT PNP positive INPUT N NPN negative Input module 4 inputs Input module 8 inputs Fig 3 19 Digital PNP input modules 4 8 inputs Recommendation for 8 input modules Use the Festo duo cable to connec...

Страница 78: ...3 20 Input module pin assignment 4 8 inputs PNP NPN 0 V Input Ix 6 24 V 2 4 1 3 Input Ix 7 0 V Input Ix 3 24 V n c 2 4 1 3 0 V Input Ix 4 24 V 2 4 1 3 Input Ix 5 0 V Input Ix 2 24 V n c 2 4 1 3 0 V I...

Страница 79: ...d off the compressed air supply the power supply to the electronic components pin 1 the power supply to the outputs valves pin 2 You thereby avoid uncontrolled movements of loose tubing undesired move...

Страница 80: ...t modules of the valve terminal The outputs have positive logic PNP outputs Output module 4 outputs Fig 3 21 Digital output modules 4 outputs PNP Socket with one digital output Yellow LED per output R...

Страница 81: ...of all outputs Pin assignment 4 inputs LED 0 1 2 3 Fig 3 22 Output module pin assignment 4 outputs 0 V Output Ox 3 n c n c 2 4 1 3 0 V Output Ox 2 n c n c 2 4 1 3 0 V Output Ox 1 n c n c 2 4 1 3 0 V O...

Страница 82: ...VIFB16 03 05 3 Installation 3 40 0506b...

Страница 83: ...4 COMMISSIONING VIFB16 03 05 4 Commissioning 0506b 4 1...

Страница 84: ...he configuration data 4 7 Calculating the number of inputs outputs type 03 4 8 Calculating the number of inputs outputs type 05 4 9 Address assignment of the valve terminal 4 12 General types 03 and 0...

Страница 85: ...the configuration software 4 23 Selecting the controller and the processor 4 24 Entering the valve terminal 4 24 Allocation to the STD_P device family 4 26 Configuring the valve terminal as base devi...

Страница 86: ...ollers 4 42 Software version required 4 42 Selecting the controller and the processor 4 42 Entering the valve terminal 4 43 Configuring valve terminals 4 44 4 3 3 Programming under ORPHEE 4 47 Image o...

Страница 87: ...e valve terminal must be configured very accurately since different configuration specifications may be necessary for each termi nal due to the modular structure Observe here also the specifications i...

Страница 88: ...guration run it is important that the specifications on configuration are as complete as possible and are correct the power supply to the controller and to the connected slaves is made either simultan...

Страница 89: ...ule for the configuration Module type Number of assigned I Os Single type valve sub base type 03 Double type valve sub base type 05 ISO sub base modules type 05 4 valve locations 8 valve locations 12...

Страница 90: ...sum of inputs max 64 OUTPUTS 4 Number of S type sub base modules type 03 ______ 2 5 Number of D type sub base modules type 03 ______ 4 Intermediate total of 4 5 6 Check whether the sum of 4 5 can be...

Страница 91: ...8 3 The 4 status bits are assigned internally automatically by the terminal They must be treated like inputs and must be added to the intermediate sum Total sum of inputs to be configured max 64 OUTP...

Страница 92: ...be made between the following fitting variants valves and digital I O modules valves only digital I O modules only The basic rules described below apply to the address assignment of these fitting vari...

Страница 93: ...nd up to 4 bits different cases a If the number of valve addresses can be divided by 4 without remainder continue with section 1 3 b If the number of valve addresses is not divisible by 4 without rema...

Страница 94: ...py 8 addresses 2 2 Status bits The addressing of the status bits depends on the output fittings and on the configuration When the operating voltage is switched on the valve terminal automatically reco...

Страница 95: ...es are still assi gned see addresses 12 13 Due to the 4 bit orientated addressing of the modular valve terminal the address of the last location is always rounded up to four full bits unless the fitti...

Страница 96: ...o positions on the valve side The status bits are available in the first byte of the input see chapter 5 4 Status bits Basic rule 3 If only electrical I Os are used the address assignment is always th...

Страница 97: ...This applies in the following cases If one or more pneumatic modules is are fitted removed at a later stage type 03 If an S type sub base module with single solenoid valves is replaced by a D type mod...

Страница 98: ...ate air supply modules do not occupy any addresses Please unfold for page S 4 17 4 input module 8 input module 4 output module 4 output module S type sub base D type sub base Do not round up D type su...

Страница 99: ...s pilot solenoid coil 14 higher value addresses pilot solenoid coil 12 4 input module 8 input module 4 output module 4 output module Single sub base Double sub base Round up Double sub base Double sub...

Страница 100: ...ws low value addresses pilot solenoid coil 14 higher value addresses pilot solenoid coil 12 4 input module 8 input module 4 output module 4 output module Single solenoid valve Double solenoid valve Do...

Страница 101: ...dresses are permissable Addresses 1 to 62 for the field bus slaves val ve terminals Address 0 is reserved for the master SPS TSX Model 40 Address 63 is reserved for the programming terminal The field...

Страница 102: ...ll no longer be addressed by the bus To implement valve terminals to the FIPIO bus the valve terminal must be configured with the standard FIPIO profile in a planning software Depending on your contro...

Страница 103: ...a Festo valve terminal with FB16 as follows as STD_P device family as basic device standard profile FSD_C8 Here FSD FSD_P Standard profil C8 Compact device field bus slave with 8 Input words and 8 Ou...

Страница 104: ...XTEL from Version 53 contains the device reference basic device FSD_C8 as stand ard XTEL V6 and PL7 3 V6 The processors of series 7 TSX model 40 with integrated FIPIO field bus module support the devi...

Страница 105: ...quired to configure a Festo valve terminal Start the configuration software CONF in the Station tools window On being called up the configuration software displays the following screen Fig 4 8 XTEL CO...

Страница 106: ...are the field bus configuration windows generally accessible Entering the valve terminal Now configure the valve terminal as follows Select Config remote I O from the Configure menu In the screen Con...

Страница 107: ...occupied by a field bus slave with the exception of fields 0 and 63 which are reserved for the controller or the programming terminal The fields are selected with the cursor keys or the mouse The numb...

Страница 108: ...ust be allocated to the STD_P device family PLEASE NOTE When used with XTEL V52 the STD_P device family is available only if the disk TXT R CTG V5 2 catalog has first been installed When used with XTE...

Страница 109: ...uring the valve terminal as base device FSD C8 Under Base select the defined device reference FSD C8 for the valve terminal Fig 4 10 STD_P device configuration screen VIFB16 03 05 4 Commissioning 0506...

Страница 110: ...ld is used to select the device reference belonging to the valve terminal Parameters Clicking on this button gives access to the parameter definition screen see following figure Defining the parameter...

Страница 111: ...is is satisfactory for standard applications in pneumatics The valve terminal also supports the alterna tives AUX0 AUX1 and FAST The task priority establishes the cycle time with which the valve termi...

Страница 112: ...nd 62 Base This data field which cannot be changed holds the device reference and description for the valve terminal TASK Input field for selecting the priority FAST MAST AUX0 AUX1 with which the valv...

Страница 113: ...the outputs of the valve terminals Access to these objects is only possible if re configuration is first carried out with the software tool PL7 3 The following procedure should therefore be followed...

Страница 114: ...ds which are the image of the valve terminal outputs max 64 write 16 bit words STATUSA 1 word which exchanges diagnostic data with the valve terminal read 1 16 bit word ERROR error bit set to 1 when t...

Страница 115: ...lways 0 for the valve terminal address of the valve terminal on the FIPIO bus 1 to 62 in decimal format For a word access RIWx 0 y Word number 0 to 7 module number always 0 for the valve terminal addr...

Страница 116: ...n hexadecimal format Word number 0 to 7 module number always 0 for the valve terminal address of the valve terminal on the FIPIO bus 1 to 62 in decimal format For a word access ROWx 0 y Word number 0...

Страница 117: ...1 0 Object RIW x 0 1 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 Object RIW x 0 2 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 Object RIW x 0 3 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48...

Страница 118: ...6 5 4 3 2 1 0 Object ROW x 0 0 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Object ROW x 0 1 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 Object ROW x 0 2 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 O...

Страница 119: ...4 RIW7 0 0 5 RIW7 0 0 6 RIW7 0 0 7 ROW7 0 1 4 RWW7 0 1 5 ROW7 0 1 6 RWW7 0 1 7 ROW7 0 1 0 ROW7 0 1 1 ROW7 0 1 2 ROW7 0 1 3 ROW7 0 0 0 ROW7 0 0 1 ROW7 0 0 2 ROW7 0 0 3 ROW7 0 0 4 ROW7 0 0 5 ROW7 0 0 6...

Страница 120: ...to be differentiated STOP the outputs of the valve terminal are switched off on every event error HOLD in certain cases the outputs retain their current status The following table shows the events on...

Страница 121: ...sses are permitted Addresses 1 to 62 for the field bus slaves val ve terminals Address 0 is reserved for the master PLC APRIL 5000 Address 63 is reserved for the programmer The field bus slaves connec...

Страница 122: ...rminal will no longer be addressed by the bus Before the valve terminal can be connected to the FIPIO bus it must be included in the system configuration of the relevant application The following soft...

Страница 123: ...igure a Festo valve terminal with FB16 as follows Device family STD_P Standard profile FSD_C8 This means FSD standard profile C8 compact device field bus slave with 8 input words and 8 output words N...

Страница 124: ...the field bus slaves on the FIPIO bus can be found in the appendix on the ORPH E docu mentation ORPHEE V6 2 ORPHEE DIAG no TEM10000 10800F PLEASE NOTE The software packages are subject to modifi cati...

Страница 125: ...rder to enter a valve terminal as device family STD_P on the FIPIO Enter the number of the field bus address 1 to 62 in the menu which follows Select Device reference FSD_C8 fo the Fe sto valve termin...

Страница 126: ...ore entries e g parameter entries proceed as follows Use the arrow keys to select the valve termi nal in the list Press ENTER or double click with the mou se or select the menu Parameters Parameters a...

Страница 127: ...nt entry line This text is later visible e g in the dynamic display Here you can enter in particular the device names e g Festo valve terminal belonging to the device reference Input tabulation Fault...

Страница 128: ...words of type MW from which the states of the outputs are transferred cyclically from the controller to the valve terminal The various MW are described in the chapter Image of the outputs of the valv...

Страница 129: ...s MWn to MWn 7 Input tabulation Fault Error word Shows an update error in the image of the inputs of a valve terminal A value other than zero indicates that the values contained in the input table are...

Страница 130: ...29 28 27 26 25 24 23 22 21 20 19 18 17 16 MW n 2 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 MW n 3 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 MW n 4 Reserved not used by the valve terminal...

Страница 131: ...ontents of this input table are only valid when the error word of the input tables Input tabulation Fault is 0 In all cases where it is not 0 the input table retains the last correctly received value...

Страница 132: ...1 20 MW n 0 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 MW n 1 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 MW n 2 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 MW n 3 63 62 61 60 59 58 57 56 55 54 53...

Страница 133: ...ined field bus address Addresses of the table MW n 0 7 Assignment of the output table of a valve terminal 215 214 213 212 211 210 29 28 27 26 25 24 23 22 21 20 MW 1200 15 14 13 12 11 10 9 8 7 6 5 4 3...

Страница 134: ...MW 1213 MW 1214 MW 1215 MW 1216 MW 1217 Digital inputs fields 0 11 These fields contain the current status logic 0 or 1 which has been read from the physically existing inputs condition error word of...

Страница 135: ...atus bits MW1210 X14 MW1210 X15 MW1210 X12 MW1210 X13 MW1210 X10 MW1210 X11 MW1210 X8 MW1210 X9 MW1210 X4 MW1210 X5 MW1210 X6 MW1210 X7 MW1210 X0 MW1210 X1 MW1210 X2 MW1210 X3 MW1210 X6 MW1210 X7 MW12...

Страница 136: ...e MW in the entry field Input tabulation fault Contents of Input tabulation fault in hexadecimal form Meaning 16 0000 The inputs are valid and stored in the current status in the input table Input tab...

Страница 137: ...tches in the field bus node of the valve terminal for this purpose see chapter 3 2 Setting HOLD STOP STOP the outputs of the valve terminal are switched off at each event error HOLD in certain cases t...

Страница 138: ...VIFB16 03 05 4 Commissioning 4 56 0506b...

Страница 139: ...5 DIAGNOSIS AND ERROR TREATMENT VIFB16 03 05 5 Diagnosis error treatement 0506b 5 1...

Страница 140: ...TATUS BITS 5 11 Position of status bits 5 13 5 5 DIAGNOSIS VIA THE FIELD BUS with XTEL 5 14 General 5 14 System bits and system words 5 15 STATUSA Module diagnosis 5 16 Validity of the inputs RD regis...

Страница 141: ...field bus module cyclically as inputs with the normal inputs The LEDs show configuration error hardware error bus error etc The diagnostic word must be user program controlled acyclically read and eva...

Страница 142: ...n 1 on Operating status normal or operating status normal but valves do not switch Possible causes opearting voltage of outputs outside permitted tolerance range or off compressed air supply not corre...

Страница 143: ...number of I Os not supported by protocol type of module not permitted reduce number of I O modules reduce number of I Os installed use only permitted module types flashing short off Hardware fault Se...

Страница 144: ...ng Yellow out Basic position Logic 0 no signal Yellow alight Switch position or basic position Logic 1 signal applied Logic 1 but Operating voltage of outputs is outside permitted tolerance range DC 2...

Страница 145: ...sic position Logic 0 no signal Yellow alight Switch position or basic position Logic 1 signal applied Logic 1 but operating voltage of outputs is outside permitted tolerance range DC 21 6 V 26 4 V or...

Страница 146: ...en LEDs The red LEDs of the outputs indicate short circuit or overload of the relevant output Red LEDs Short circuit overload display of outputs Yellow LEDs switching status display of outputs Green L...

Страница 147: ...cally None of the programmed locking or switch ing conditions will be taken into account The terminal makes the following test routines available with which all the valves are switched on and off cycl...

Страница 148: ...witches as follows 8 Start the test routine Set DIL switch elements to ON If errors occur when the test routine is started the red LED on the node will flash quickly The procedure must then be repeate...

Страница 149: ...of the valve terminal are only available if the terminal is fitted with input modules The status bits are configured like inputs and always occupy the four addresses of the avai lable address range If...

Страница 150: ...operating voltage connection 10 V Vsensors Vsen Monitors the supply voltage of the inputs sensors Internal fuse triggered Short circuit overload Monitors the electrical outputs of the output modules S...

Страница 151: ...12 12 13 14 15 0 RIW7 0 0 C F 16 20 21 22 23 1 RIW7 0 1 4 7 20 20 21 22 23 1 RIW7 0 1 4 7 24 28 29 30 31 1 RIW7 0 1 C F 28 28 29 30 31 1 RIW7 0 1 C F 32 36 37 38 39 2 RIW7 0 2 4 7 36 36 37 38 39 2 RI...

Страница 152: ...words With these diagnostic words the following error states are communicated to the control system operating voltage of the valves outputs 21 6 V Vval operating voltage of the valves outputs 10 V Vou...

Страница 153: ...tributed I O fault or FIPIO device error common fault message SW116 Distributed I O fault in the task or FIPIO device error SW118 bis SW121 Remote I O fault device or FIPIO device error Each bit of th...

Страница 154: ...IO bus 1 to 62 in decimal format Standard FIPIO status register This register will still be upda ted if the PLC is in the STOP status As soon as one of the bits of STATUSA goes to 1 the LED I O proces...

Страница 155: ...e diagnostics information of the valve terminal has the following meaning Diagnostic information Meaning Cause Short circuit overload Monitors the electrical outputs of the output modules Short circui...

Страница 156: ...trol pro gram RD Highbyte 0 VSEN error in the valve terminal input value invalid The low byte of RD is produced by the PLC CPU It relates to the cyclic updating of the inputs through the FIPIO bus If...

Страница 157: ...rve for the diagnosis and adjustment of valve terminals as well as for other devices of the STD_P family It will be set just as accurately as any other device in the STD_P family You will find more de...

Страница 158: ...to dynamically display the configuration in the configuration editor The various procedures are described in the appendix to the ORPH E documentation ORP H E V6 2 ORPH E DIAG no TEM10000 10800F Detai...

Страница 159: ...configuration of the valve terminal and its error status are shown and evaluated as follows Fig 5 14a Device specific analysis of a valve terminal example EF3 VIFB16 03 05 5 Diagnosis error treatment...

Страница 160: ...valve terminals create device specific messages only with external errors Fig 5 14b Structure of the error categories of the ORPHEE software The diagnostic information of the valve terminal has the f...

Страница 161: ...ed in the configuration editor see diagram below As soon as an error is registered on the FIPIO bus e g an external error from a valve terminal control light 9 and EXT FAULT of the CPU5030 or CPU5130...

Страница 162: ...rd is entered in the field Input tabulation fault as a variable of type MW Contents of Input tabulation fault in hexa decimal form Meaning 16 0000 The inputs are valid and are stored in the current st...

Страница 163: ...internal fuse triggered or the complete supply voltage of the valve terminal is switched off In this case the MW words of the input table image of the inputs are no longer valid They retain their last...

Страница 164: ...ad will be entered in the four status bits In order to activate the output again proceed as follows The output can than be reset at logic 1 If the short circuit still exists the output will be switche...

Страница 165: ...TECHNICAL APPENDIX VIFB16 03 05 Appendix A 0506b A 1...

Страница 166: ...ules A 5 Field bus A 6 Electromagnetic compatibility EMC A 6 CABLE LENGTH AND CROSS SECTION A 7 Calculating with graphs A 8 Calculating with a formula A 10 EXAMPLES OF CIRCUITRY A 12 Operating voltage...

Страница 167: ...Festo Pneumatic catalog resistance table Vibrations as per DIN IEC 68 part 2 6 and IEC 721 part 2 3 transport operation use Shock as per DIN IEC 68 part 2 27 and IEC 721 3 5 mm distance at 2 8 Hz 1 g...

Страница 168: ...low blowing P W 0 2 A I Inputs 24 V Operating voltage of outputs valves Pin 2 operating voltage connection Rated value protected against incorrect polarity Tolerance Residual ripple Current consumptio...

Страница 169: ...rs Electrical isolation DC 0 30 V 12 5 V 7 V 5 V 11 V max 9 mA typ 5 ms 2 A slow blowing None Electronic output modules PNP Loading per digital output Current consumption at 24 V Internal consumption...

Страница 170: ...ily Basic device standard profile FIPIO STD_P FSD_C8 Baud rate 1 Mbaud Cable length max 1 km without repeater max 5 km with repeater Cable type See controller manual Electromagnetic compatibility EMC...

Страница 171: ...2 of the operating voltage connection to be outside the permitted tolerances Recommendation Avoid long distances between the power unit and the terminal Calculate suitable cable lengths and cross sect...

Страница 172: ...e to be expected on the power unit during operation VOmin Take into consideration the inluence of load variation of the power unit the fluctuations in the primary mains voltage 3 Read the permitted le...

Страница 173: ...in volt V Current I2 in ampere Cable length in metres Cross section 1 5 mm2 16 AWG 12A 14A 21 6 22 23 24 25 26 10 20 30 40 50 m 10 10 26 4 0 10A 8A 6A 4A 3A 2A VOmin in volt V Current I2 in ampere Cab...

Страница 174: ...he power unit the fluctuations in the primary mains voltage 3 Enter the values in the appropriate formula The replacement circuit diagram and the ex ample explain the process AC DC 0 V VB EMERG STOP 3...

Страница 175: ...age supply at power unit Current I1 Current for electronic components and inputs Current I2 Current for outputs valves A Cable cross section uniform e g 1 5 mm2 Conductance value of cables uniform e g...

Страница 176: ...wer unit central power supply AC DC 3 15 A 10 A 24 V 10 24 V 10 0 V PE Electrical inputs sensors fused internally Valves must be fused externally Electrical outputs 24 V electronic components fused in...

Страница 177: ...r unit e g central power supply AC DC 3 15 A 10 A 24 V 10 24 V 10 0 V PE Electrical inputs sensors fused internally Adapter cable Electrical outputs must be fused externally 24 V electronic components...

Страница 178: ...ecognition Ix n c PLC I PC Ix via field bus 24 V 25 0 V 3 0 V 4 Input Ix 2 n c 1 24 V three wire sensor two wire sensor contact Green LED Ix Internal structure Pin assignment Examples of circuitry Fig...

Страница 179: ...module PNP Sensor 2 Ix 1 Sensor 1 Ix Pin 1 4 3 Logic recognition Ix PLC I PC Ix 1 via field bus 24 V 25 0 V 3 0 V 4 Input Ix 2 Input Ix 1 1 24 V 2 fold distributor T adapter e g Festo duo cable Logic...

Страница 180: ...ntifi cation Ix n c PLC I PC Ix 24 V 25 0 V 3 0 V 4 Input Ix 2 n c 1 24 V green LED Ix Contact Two wire sensor Three wire sensor 2 3 Pin Internal structure Pin assignment Circuitry examples Fig A 7 Ci...

Страница 181: ...V 25 0 V 3 0 V 4 Input Ix 2 Input Ix 1 1 24 V Two way distributor T piece e g Festo DUO cable Logic identi fication Ix 1 PLC I PC Ix green LED Ix green LED Ix 1 2 Internal structure Pin assignment Ci...

Страница 182: ...Fig A 9 Circuitry example 4 output module PNP NOT PERMITTED Example 2 Pin 1 4 3 PLC I PC Ox via field bus 24 V 10 0 V 3 0 V 4 Output Ox 2 n c 1 n c Example 1 Output driver Yellow LED 24 V Red LED Dia...

Страница 183: ...INDEX VIFB16 03 05 Index 0506b B 1...

Страница 184: ...VIFB16 03 05 Index B 2 0506b...

Страница 185: ...Field bus address 4 39 FIPO standard profile 4 41 HOLD STOP 4 55 Position of status bits 5 13 Programming under ORPHEE 4 47 PLEASE NOTE The index is based on key words It therefore complements the co...

Страница 186: ...Inputs 3 36 Operating voltage 3 14 3 21 Outputs 3 39 Valves 1 7 1 8 1 10 Current Cable selection 3 4 3 16 3 23 A 7 Calculating type 03 3 17 Calculating type 05 3 24 Consumption 3 17 3 24 Fuse 3 14 3 1...

Страница 187: ...ield bus interface 3 28 Fitting Hat rail clamping unit 2 8 Hat rail fitting type 03 2 10 Wall fitting type 03 2 9 Wall fitting type 05 2 12 Function Node 1 11 3 7 Valve terminal 1 3 Fuse External 3 14...

Страница 188: ...17 P Pin assignment Field bus 3 30 Inputs 3 36 Operating voltage 3 18 3 25 Outputs 3 39 PNP A 14 A 15 S Short circuit Fusing 3 14 3 19 3 21 3 26 A 12 Siemens Error location 5 3 5 11 Settings 3 11 STO...

Страница 189: ...ection example 3 19 Description of components 1 5 Type 05 Calculating inputs outputs 4 9 Connecting the operating voltages 3 21 Connection example 3 26 Description of components 1 9 V Valves 1 5 Volta...

Страница 190: ...VIFB16 03 05 Index B 8 0506b...

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