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Weight Mount Installation

(Ferris IS3000ZF & IS3000ZX Series & Derby Stallion ZT2561F / 3-Bag System & E-Z Dump System)

Figure 45. Hole Location

Figure 46. Weight Rack Installation

Figure 47. Weight & Retainer Rod Installation

5”

(12,7cm)

1-1/4”

(3,18cm)

Install Weight Mount Rack

1. Measure and mark the front main frame tubes to the

dimensions shown in Figure 45.

2. Using a 3/8” drill bit, drill one (1) hole in each of the

main frame tubes from the outside surface of the
tube.

3. Slide the weight mount rack into the main frame

tubes and align with the holes drilled through the
frame (see Figure 46). It may require you drive the
arms into the frame tubes using a wooden block and
hammer.

4. Finish drilling through the opposite wall of the frame

tubes using the weight rack as a guide.

5. Install the 3/8” bolts from the inside of the frame rail

and fasten securely with the nylon lock nuts.

6. Install the counter weights supplied with the grass

collector on the weight mount rack (see Figure 47).

NOTE: Three (3) counterweights for the 3-Bag system,
two (2) counterweights for the E-Z Dump system.

7. Install the weight retainer rod through the weight

mount rack and secure with the hairpin clips (see
Figure 47).

Содержание 46764

Страница 1: ...ckage Back cover is the page IMMEDIATELY AFTER the front cover The Hardware Identification Torque Specifications is located IMMEDIATELY AFTER the back cover This page MUST be printed on the INSIDE of the BACK cover The Important Note page is located IMMEDIATELY AFTER the Hardware Indentification Torque Specifications page This page MUST be printed on the INSIDE of the FRONT cover Check the front c...

Страница 2: ...THIS PAGE INTENTIONALLY BLANK ...

Страница 3: ... Colt ZT2352 47607 52 2 Bag System Ferris 52 IS1000Z Derby Colt ZT2352T 47601 52 3 Bag System Ferris 52 1000Z Derby Colt 47608 52 3 Bag System Ferris 52 IS1000Z Derby Colt ZT2352T 61 Bag Collection Systems Part Number Description Fits 46766 61 3 Bag System Ferris IS3000Z Series 23hp S N 101 425 25hp S N 101 1525 Derby Stallion ZT2561 S N 101 615 47603 61 3 Bag System Ferris IS3000Z Series 23hp S N...

Страница 4: ...OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITA TION THE IMPLIED WARRANTY OF MERCHANTABILITY OR IMPLIED WARRANTY OF FITNESS FOR PARTICULAR PURPOSE and all other obligations or liabilities of Ferris for incidental and consequential damages resulting from the design manufacture sale or use of the machine No person is authorized to make any warranty or assume for Ferris any liab...

Страница 5: ...apping screws thread forming screws sheet metal screws and socket head setscrews 2 Recommended seating torque values for locknuts a For prevailing torque locknuts use 65 of Grade 5 torque b For flange whizlock nuts and screws use 135 of Grade 5 torque 3 Unless otherwise noted on assembly drawings all torque values must meet this specification Hardware Identification Torque Specifications Common Ha...

Страница 6: ...ty Suspension Spring Kit 46654 available through our Parts Department Before ordering and installing this kit it must be determined how much of the mower s total operating time will be spent using the grass collection system If the grass collection system will only be used 25 or less of the total operating time Ferris Industries does not recommend replacing the suspension springs due to the change...

Страница 7: ...on Copyright 2003 Ferris Industries Inc All Rights Reserved Printed in USA TP 100 7047 04 AT FD SAFETY RULES INFORMATION General Warnings 2 Safety Decals 2 GENERAL OPERATING INSTRUCTIONS Mowing with the Double Triple Catcher 3 After Operation 3 Storing the Grass Catcher 3 Mowing Without the Blower 3 INSTALLATION ASSEMBLY INSTRUCTIONS 48 52 Blower Mount Drive Groups Part No s 31207 48 31207 52 Remo...

Страница 8: ...engage the electric clutch PTO 2 Stop the engine and remove the key 3 Set the parking brake and wait for all moving parts to stop 4 Remove the foreign object or clear the chute with a piece of wood before restarting the engine NEVER PLACE HANDS INTO BLOWER HOUS ING TO CLEAR JAMMED OBJECT BLOWER MAY ROTATE WHEN OBJECT IS REMOVED For added rider stability and to prevent tipping or loss of control a ...

Страница 9: ...G ALWAYS shut off the tractor disengage the PTO and allow all moving parts to stop BEFORE disconnecting or clearing tube or emptying catcher Before leaving the operator s position for any reason engage the parking brake disengage the PTO stop the engine and remove the key To reduce fire hazard keep the engine rider and mower free of grass leaves and excess grease Do not stop or park rider over dry...

Страница 10: ...Belt Tension 1 Raise the floor pan and loosen the spring compres sion nut A Figure 2 to release the belt tension NOTE The floor pan on the Ferris IS1000Z Series is not hinged and must be removed completely to gain access to the belt tension spring Remove Guard Spindle Pulley 1 Remove the right hand belt guard A Figure 3 and save 2 Remove the mower deck drive belt from the right hand spindle pulley...

Страница 11: ... D Key Figure 6 Install Guard A 5 16 Body Clip 2 C 5 16 x 3 4 Bolt 3 B Guard D 5 16 Washer 3 Install Guard 1 Install the new deck guard B Figure 6 and secure with the 5 16 18 x 3 4 bolts C and 5 16 washers D previously removed 2 Install the 5 16 body clips A over the holes in the guard with the threaded side pointing down Figure 7 Install Blower Mount Mower Deck Preparation 1 Install the blower on...

Страница 12: ... C D 48 52 Blower Mount Drive Installation Figure 10 Install Blower Belt Guard Install Blower Belt Guard 1 Install the blower onto the chute mount tabs with the blower mount tabs towards the rear Secure with the retainer pin and hair pin Make sure the handle of the retaining pin is pointing down 2 Pull the idler arm lever against the spring to install the drive belt on the spindle pulley The tensi...

Страница 13: ...iscard the two front 5 16 18 x 1 bolts G 5 16 washers F and 5 16 body clips 2 Remove the mower deck drive belt from the right hand spindle pulley 3 Remove the right hand spindle pulley D 5 8 nylon lock nut B 5 8 washer C and 1 4 key E Use a block of wood to keep the blade from spinning while removing the 5 8 nut Figure 11 Chute Removal Figure 12 PTO Mower Drive Belt A Spring Compression Nut B Idle...

Страница 14: ... spring B Figure 12 is com pressed to 1 5 8 long 4 12cm Be sure the mea sure the spring only Install Guard Blower Mount 1 Loosely install the 3 8 16 x 1 1 4 bolts D Figure 15 3 8 washers E blower mount bar C belt guard A and nut bar F onto the mower deck These fasteners will be tightened in a later step 2 Install the 5 16 body clips B on the belt guard The front body clip is install from underneat...

Страница 15: ...d hair pin clip C as shown 5 Install the plastic cap B in the end of the blower mount bar 6 Pull the idler arm lever against the spring to install the drive belt on the spindle pulley The tension idler should be approximately 3 4 1 1 90 2 54cm away from the blower housing when belt in installed If not remove the belt shield and drive belt from the spindle pulley and reposition the top idler pulley...

Страница 16: ...t use the three 3 holes shown above with bolts B or I in the mount plate as a guide and drill through the rear shield and lower bumper 4 Remove the clamp and hardware securing the mount plate to the lower bumper 5 Install the mount plate C and mount spacer D on the lower bumper and secure with the 3 8 16 x 1 bolts B and 3 8 16 flange nuts E as shown NOTE When installing a 2 bag system on a IS1000Z...

Страница 17: ...G B B I J Assemble Hood Mount Frame 1 Install the hood mount assembly A Figure 19 to the mount frame C and secure with 3 8 16 x 3 4 bolts D and 3 8 16 flange nuts B 2 Install the cover latch G and reinforcement plate E on the mount frame and secure with 5 16 18 x 3 4 bolts F and 5 16 18 serrated flange nuts H 3 Install the mount frame assembly on the mount plate and secure with the long hitch pin ...

Страница 18: ...s Make sure the blower end decal is pointing towards the blower exhaust port Make sure there is clear ance between the hose and drive tire It may be necessary to loosen the upper clamp and twist the hose to move the hose away from the tire Secure in place with the lower hose clamp C by hand tighten ing the knob 4 Open grass bag cover and install grass bag frames to support brackets 5 Close grass b...

Страница 19: ...lation Install Mount Plate Derby Stallion ZT2561F 1 Install the mount plate B Figure 21 on the bumper using four 3 8 16 x 1 bolts E and 3 8 16 flange nuts F Tighten hardware securely If there are NO holes in the bumper 1 Drill one 3 8 hole at the dimensions shown in Figure 21 2 Install the mount plate B using one 3 8 16 x 1 bolt and 3 8 16 flange nut Make sure the mount plate is square with the bo...

Страница 20: ...s F as shown Use 3 8 16 x 2 bolts J and 3 8 16 flange nuts F for 1000Z 61 IS1000Z 52 models and Derby Colt ZT2352T Reinstall the counterweights at this time NOTE The mount support E is only used with the 1000Z 48 52 models IS1000Z 48 model and Derby ZT2148T model 4 If required use the lower mount holes as a guide drill through the bumper with a 3 8 drill bit 5 Install the mount spacer D in between...

Страница 21: ... Frame 1 Attach the back plate A Figure 23 to the mount frame B using carriage bolts flat washers and nuts Use two 5 16 18 x 3 4 carriage bolts D in the top two holes and two 5 16 18 x 1 1 4 carriage bolts E in the bottom holes 2 Install the cover latch H Figure 23 and reinforce ment plate G Secure with two 5 16 18 x 3 4 bolts F and 5 16 18 serrated flange nuts J 3 Mount the back plate to the supp...

Страница 22: ...fore cutting note the decal on the inside of the hose noting the blower end CUT THE OPPOSITE END 3 Insert the hose G over the hose adapter D on the back plate and overlap by at least two bands Secure in place with the upper hose clamp F as shown 4 Insert the lower end of the hose over the blower exhaust port and overlap by at least two bands Make sure the blower end decal is pointing towards the b...

Страница 23: ...re the cover by connecting the rubber strap to the cover latch H Figure 23 Figure 25 Install the Bags A Bags B Back Plate A B Figure 27 Install HInge Pins A Cover C Hinge B Hinge Pin D Hair Pin Clip A B C D Figure 26 Install Cover A Cover B Bags C Hinges A Figure 28 Install Exhaust Deflector C B Install Exhaust Deflector Ferris IS3000Z Series only if not already equipped IMPORTANT NOTE Failure to ...

Страница 24: ...usly drilled and secure with the carriage bolts and flange nuts C Install the Box Handle 1 Install the box handle A Figure 30 through the latch bracket 2 Install the 3 8 16 x 1 3 4 bolt B through the handle and install one flange nut with the flange facing away from the handle Leave approximately 1 2 54cm between the flange nut and the head of the bolt to allow the handle to pivot freely Install t...

Страница 25: ...A 2 Assemble the ball joint B to the latch plate C and secure with the nut 3 Adjust the rod length so the rod end is aligned with the hole on the box handle D 4 Install the latch rod in the box handle and secure with the hair pin E Install the Door Linkage Rods 1 Insert the thread through nut B Figure 32 into the slot in the end of the linkage rod A 2 Thread the adjustment rod C into the thread th...

Страница 26: ...down 3 Reinstall the screws and inlet clamps and tighten to secure the inlet Figure 33 Inlet Clamp Screw Location viewed from inside of box A Clamps Screws Figure 34 Inlet Installation A Inlet A A A Rotate Air Filter For units equipped with remote air filters 1 Remove the end cap A Figure 35 from the air filter housing 2 Loosen the clamp B and rotate the air filter housing forward until it reached...

Страница 27: ...nstall the front cross member A onto the upright tubes and install four 3 8 16 x 3 bolts and serrated flange nuts E Make sure the tabs on the end of the tube are pointing up as shown in Figure 36 Only finger tighten the hardware 4 Install the rear cross member D as shown in Figure 36 and secure with the remaining 3 8 16 x 3 bolts and serrated flange nuts E Again only finger tight en the hardware F...

Страница 28: ...et A and overlap by at least two bands Secure in place with the upper hose clamp B as shown 2 Insert the lower end of the hose over the blower exhaust port and overlap by at least two bands Make sure the blower end decal is pointing towards the blower exhaust port Secure in place with the lower hose clamp D as shown by hand tightening the knob 3 Remove the valve stem covers and increase the rear d...

Страница 29: ...d fasten with the 3 8 16 x 3 bolts A and 3 8 16 nylon lock nuts G Tighten securely 3 Install the counter weight C in the weight carrier and secure with the retaining pin D and hair pin clips E 4 Lower floor plate and reinstall deck lift foot pedal clevis pin and hair pin clip Figure 39 Install Weight Carrier A 3 8 16 x 3 Bolts E Hairpin Clip B Weight Carrier F Mount Plate C Weight G 3 8 16 Nylon L...

Страница 30: ...sten with the 3 8 16 x 3 bolts A and 3 8 16 nylon lock nuts D Tighten securely 3 Install the counter weights H in the weight carrier and secure with the retaining pin F and hair pin clips G 4 Lower floor plate and reinstall deck lift foot pedal clevis pin and hair pin clip Figure 40 Install Weight Carrier A 3 8 16 x 3 Bolts E Weight Carrier B Mount Plate F Retaining Pin C Mount Plate G Hairpin Cli...

Страница 31: ...ke sure carriers are tight against the outside of the sus pension arm and do not interfere with the shock spring assembly Tighten securely 2 Install the counter weights A in the weight carrier and secure with the clevis pins D and hair pin clips C Figure 41 Install Weight Carriers A Weight E Weight Carrier LH B 5 16 18 x 2 1 2 Bolts F Bar Clamp C Hairpin Clip G 5 16 18 Nylon Lock Nuts D Clevis Pin...

Страница 32: ...ubes and align with the holes drilled through the frame see Figure 43 It may require you drive the arms into the frame tubes using a wooden block and hammer 4 Finish drilling through the opposite wall of the frame tubes using the weight rack as a guide 5 Install the 3 8 bolts and nuts and fasten securely 6 Install the counter weights supplied with the grass collector on the weight mount rack see F...

Страница 33: ...ck into the main frame tubes and align with the holes drilled through the frame see Figure 46 It may require you drive the arms into the frame tubes using a wooden block and hammer 4 Finish drilling through the opposite wall of the frame tubes using the weight rack as a guide 5 Install the 3 8 bolts from the inside of the frame rail and fasten securely with the nylon lock nuts 6 Install the counte...

Страница 34: ...g the Discharge Chute See Figure 48 Using the retainer pin and hair pin clip secure the discharge chute to the mower deck Make sure the chute mount tabs are in front of the tabs on the mower deck For the Derby mowers you must also reinstall the torsion springs and spacer to properly retain the discharge chute Figure 48 Discharge Chute Reattachment A Discharge Chute B Retainer Pin C Hair Pin Clip D...

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