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Operation

BOMAG

24

BPR 25/40, BPR 25/50

4.1

General

If you are not yet acquainted with the controls
and indicating elements on this machine you
should thoroughly read chapter 3 “Indicators
and control elements” before starting work.

All indicators and control elements are de-
scribed in detail in this chapter.

4.2

Tests before taking into op-
eration

The following inspections must be carried out be-
fore each working day or before a longer working
period.

!

Danger

Danger of accident!

Please observe strictly the safety regulations
in chapter 2 of this instruction manual!

l

Park the machine on ground as level as possi-
ble.

l

Cleaning the machine.

Check:

l

condition of engine and machine

l

fuel tank and fuel lines for leaks

l

screw joints for tight fit

i

Note

For a description of the following tasks refer to the
chapter "Daily maintenance".

l

Engine oil level, top up if necessary

l

Fuel level, top up if necessary.

l

Water level

*

, top up if necessary.

*

Optional equipment

Go to

Discount-Equipment.com

to

order your parts

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Содержание Bomag BPR 25/40

Страница 1: ...s Original operating instructions Catalogue No 008 047 81 02 2011 BPR 25 40 BPR 25 50 S N 101 690 46 101 690 47 Reversible Vibrating Plate www discount equipment com G o t o D i s c o u n t E q u i p...

Страница 2: ...e needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco...

Страница 3: ...G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 4: ...ease note This manual was written for operators and mainte nance personnel on construction sites You should only operate the machine after you have been instructed and in compliance with these instruc...

Страница 5: ...ll in the above listed data when receiving the ma chine Upon receipt of the machine our organization will instruct you about correct operation and mainte nance Please observe strictly all safety regul...

Страница 6: ...el 41 5 8 Check the fuel level 42 5 9 Filling the water tank 42 5 10 Clean air filter 43 5 11 Clean the cooling fins and the cooling air intake openings 45 5 12 Change the engine oil 47 5 13 Checking...

Страница 7: ...BOMAG 7 BPR 25 40 BPR 25 50 1 Technical Data G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 8: ...el characteristics Max working speed m min 25 25 Max gradability depending on soil 30 30 Drive Engine manufacturer Honda Honda Type GX 160 GX 160 Cooling Air Air Number of cylinders 1 1 Rated power IS...

Страница 9: ...system Frequency Hz 85 85 Centrifugal force kN 25 25 Filling capacities Fuel l 3 3 Water l 12 12 Engine oil l 0 6 0 6 Subject to technical alterations BPR 25 40 BPR 25 50 G o t o D i s c o u n t E q u...

Страница 10: ...ermined acc to ISO 11204 and EN 500 Guaranteed sound power level BPR 25 40 LWA 104 dB A with tube frame determined acc to ISO 3744 and EN 500 BPR 25 50 LWA 104 dB A with tube frame determined acc to I...

Страница 11: ...BOMAG 11 BPR 25 40 BPR 25 50 2 Safety regulations G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 12: ...than the one it is intended for Any danger caused by intended use is the sole re sponsibility of the customer or driver operator the manufacturer cannot be made liable Examples for unintended use are...

Страница 13: ...e operating and maintenance instructions Danger Paragraphs marked like this highlight possible dangers for persons Caution Paragraphs marked like this highlight possible dangers for machines or parts...

Страница 14: ...eep unauthorized persons away from the ma chine Do not perform maintenance work while the motor is running Park the machine on level firm ground Working on the engine Drain the engine oil at operating...

Страница 15: ...R 25 50 Safety stickers on the machine Keep safety stickers in good condition and legible and follow their meaning Replace damaged and illegible safety stickers G o t o D i s c o u n t E q u i p m e n...

Страница 16: ...mation sticker Lifting point 4 Information sticker Throttle lever 5 Information sticker Travel lever 6 Information sticker Guaranteed sound capac ity level 7 Brief operating instructions 8 Maintenance...

Страница 17: ...Safety regulations BOMAG 17 BPR 25 40 BPR 25 50 Fig 6 Information sticker Open choke and fuel valve G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 18: ...BOMAG 19 BPR 25 40 BPR 25 50 3 Indicators and Controls G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 19: ...in detail hereunder Paragraph 4 Operation contains only concise de scriptions of the individual operating steps 3 2 Description of indicators and control elements Fig 7 No 1 Steering rod height adjust...

Страница 20: ...Ignition switch Position 0 Ignition off Position I Ignition on Fig 11 No 9 Recoil starter Fig 12 No 10 Lever for water sprinkling system Position a Sprinkling system switched off Position b Sprinkling...

Страница 21: ...BOMAG 23 BPR 25 40 BPR 25 50 4 Operation G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 22: ...r before a longer working period Danger Danger of accident Please observe strictly the safety regulations in chapter 2 of this instruction manual l Park the machine on ground as level as possi ble l C...

Страница 23: ...te supply of fresh air when starting and operating in closed rooms and trenches Danger Danger of accident Before starting make sure that there are no persons in the danger area of engine or ma chine a...

Страница 24: ...rate the choke lever when the en gine is warm or at high ambient temperatures Caution The engine is equipped with low oil level safety shut down The engine cannot be started if the oil level is too lo...

Страница 25: ...the choke slowly Fig 22 l Set the throttle lever Fig 22 to position MIN l Run the engine warm for approx 1 to 2 min utes in idle speed i Note Operation of the vibratory plate can be started as soon as...

Страница 26: ...mes l Dry the spark plug with a clean cloth or blow it dry with compressed air If necessary clean with a wire brush l Screw the spark plug back in and plug the spark plug socket back on l Repeat the s...

Страница 27: ...cident As a measure to avoid injury the machine must only be guided from the side by the steering handle Fig 26 l Pull the travel lever Fig 26 back until the vi bratory plate has reached the desired s...

Страница 28: ...emperature equalization Fig 28 l Shift the throttle lever Fig 28 to position MIN and let the engine run with idle speed for a short while l Vibration is shut down Fig 29 l Turn the ignition switch Fig...

Страница 29: ...wing about when be ing lifted Do not step or stand under suspended loads Use only safe lifting gear of sufficient load bearing capacity Fig 31 l Set the steering rod Fig 31 to upright posi tion l Enga...

Страница 30: ...BOMAG 33 BPR 25 40 BPR 25 50 5 Maintenance G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 31: ...ble to store fuel l Keep used filters in a separate waste contain er and dispose of environmentally l The fuel drum must rest for a longer period of time before drawing off fuel l Under no circumstanc...

Страница 32: ...assify the oil quality The oil manufacturer is solely responsible for as signing a product to a certain quality class i Note When changing to a higher alloyed oil quality after a longer period of oper...

Страница 33: ...BPR 25 40 BPR 25 50 type HV according to ISO 6743 3 The viscosity in dex VI must be at least 150 Observe the infor mation of the manufacturer G o t o D i s c o u n t E q u i p m e n t c o m t o o r d...

Страница 34: ...to oil level mark SAE 10W 30 20 C to 30 C SAE 10W 40 20 C to 40 C SAE 10W 40 15 C to 40 C SAE 30 10 C to 30 C SAE 10 W 20 C to 0 C SAE 40 25 C to 45 C SAE 20W 20 10 C to 10 C Fuel Gasoline unleaded 3...

Страница 35: ...to the oil consumption will drop to the normal level after approx 100 to 200 operating hours After 25 operating hours l Change the engine oil l Check engine and machine for leaks l Check the valve cl...

Страница 36: ...2 Change the engine oil at least every 100 oper ating hours X 5 13 Clean check the spark plug X 5 14 Clean the slurry filter X 5 15 Check the oil level in the exciter housing X 5 16 Check the V belt t...

Страница 37: ...34 l After wet cleaning run the engine warm to evaporate all water residues and to avoid cor rosion 5 7 Check the engine oil level Caution Park the machine on level ground so that the engine is in hor...

Страница 38: ...Clean the area around the filler cover unscrew the filler cover Fig 36 Caution Contaminated fuel can cause malfunction or even damage of the engine l Fill in fuel through a funnel with screen l Close...

Страница 39: ...ert 2 off the paper element 3 Caution Make sure that no dirt falls into the carburettor i Note Check the seal ring 4 replace if necessary Visual inspection cleaning l Examine the filter thoroughly for...

Страница 40: ...from all cooling fins and cooling air intake openings and blow it off with compressed air Danger Fire hazard Do not use any inflammable solvents Caution Do not guide the water jet directly into the c...

Страница 41: ...ne is in horizontal position Observe the information on fuels and lubricants Fig 41 l Unscrew the oil drain plug and catch running out old oil Fig 41 l Clean the oil drain plug and screw it back in wi...

Страница 42: ...ect heat value l Check the electrode gap with a feeler gauge if necessary adjust the gap to 0 7 to 0 8 mm l Screw the spark plug in by hand and tighten it until it bottoms i Note A new spark plug need...

Страница 43: ...the O ring 2 5 15 Check the oil level in the vi brator housing i Note Park the machine on level ground l Clean the area around the level plug Fig 46 l Unscrew the bleeding screw 1 Fig 46 l Unscrew th...

Страница 44: ...lt The V belt cannot be tightened manually Al ways replace the V belt if the compression measurement is exceeded Changing the V belt Fig 48 l Disassemble the safety cover 1 Fig 48 l Loosen screw 2 l R...

Страница 45: ...ore 2 Check the valve clearance Fig 51 l Check the valve clearance with a feeler gauge on both valves 1 Fig 51 i Note Exhaust valve clearance 0 20 mm Intake valve clearance 0 15 mm Adjust the valve cl...

Страница 46: ...in direc tion of arrow Caution Environmental damage Catch running out fuel do not let it seep into the ground and dispose off environmentally Fig 54 l Unscrew the fuel sludge filter 1 Fig 54 and drai...

Страница 47: ...vibra tor housing i Note Park the machine on even and level ground Environment Catch running out old oil do not let it seep into the ground and dispose off environmentally l Clean the area around bre...

Страница 48: ...l bore l Clean the oil drain plug 2 Fig 59 and screw in with Omnifit FD 10 BOMAG PIN 00970016 l Screw vent plug 1 tightly back in 5 20 Check the hydraulic oil level Caution Park the machine horizontal...

Страница 49: ...of fuels and lubricants Filling up hydraulic oil Fig 63 l Shift the travel lever forward against the stop Fig 63 Fig 64 i Note Lay a cloth down before loosening the venting screw l Slacken the bleedin...

Страница 50: ...l Screw in and tighten the plug Fig 66 5 21 Check the rubber buffers Fig 67 l Check all rubber buffers Fig 67 for tight fit cracks and damage and replace immediately if damaged G o t o D i s c o u n...

Страница 51: ...a sooty deposit Use a new fil ter cartridge Incorrectly handled filter cartridges may be come ineffective because of damage e g cracks and cause damage to the engine In case of wet or oily dirt replac...

Страница 52: ...ng nuts must always be replaced by new ones after they have been unscrewed Fig 72 Strength classes for screws with untreated non lubricated surfaces The quality designations are stamped on the screw h...

Страница 53: ...is distributed to all parts l After running the engine remove the valve cov er and spray the rocker chamber with a mix ture of diesel fuel and 10 anti corrosion oil After this screw the cover back on...

Страница 54: ...BOMAG 61 BPR 25 40 BPR 25 50 6 Trouble shooting G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 55: ...ver a fault occurs you should there fore thoroughly read these instruction on correct operation and maintenance If you cannot locate the cause of a fault or rectify it yourself by following the troubl...

Страница 56: ...e fault repaired Air filter clogged Clean or replace the filter cartridge Engine defective Replace the engine have the fault correct ed Carburettor defective Clean carburettor Repair carburettor No vi...

Страница 57: ...e needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco...

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